Coating Rod Coating Machine

The coating rod Coater uses a motor to drive a stainless steel rod to roll evenly on the substrate surface, forming a uniform wet film of the coating. It is used in laboratories to simulate spraying and roller coating processes, verifying the leveling and hiding power of coatings. It is suitable for coating thickness testing of ink and paper.
Selection
Select the diameter of the coating rod based on the substrate thickness, with common specifications ranging from 20 to 200 μm. Choose between round-wire or wound-wire coating rods according to the viscosity of the coating; for high viscosity, opt for a gap-type coating head. A heating platform should be matched for handling fast-drying coatings. Manual types are suitable for research and development, while automatic types are used for quality inspection assembly lines.

Terms

Standards

Instruments

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Employing an extrusion production process, the coating thickness is 105 microns, the coating width reaches 300 mm, and the coating accuracy can achieve 0.5 microns, ensuring coating uniformity and high-precision control.

$ 178.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

Using the formed pRoduction process, the wet film thickness is 6 microns, the accuracy is 0.5 microns, the cleaning is convenient and there is no worry of broken wire, to ensure the precision and durability of the coating prepative.

$ 120.00

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

The extrusion production process ensures uniform coating, with a wet film thickness of 60μm meeting the demands of precise experiments. The 304 stainless steel material is durable and easy to clean, making it suitable for diverse coating performance tests.

$ 178.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

Formed design Coating Weight is about twice the wide-wound drawdown bar, wet film thickness 13μm, film accuracy of 0.5 micron, 304 stainless steel material to ensure durability.

$ 157.00

Spreader 13 micron wet film thickness, application width up to 300mm, 304 stainless steel for durability and precise coating control.

$ 178.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Using SUS304 stainless steel material, wet film thickness 52μm, main Rod diaMeter 10mm, effective application width 600mm, groove design can achieve accurate Coating Weight control.

$ 267.00

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

Using a wire-wound coating process, with a wet film thickness of 32.0 μm and a coating width of 300 mm, it is suitable for substrates prone to curling and convexity, enabling uniform wet film coating, with a wire diaMeter of 0.36 mm.

$ 167.00

304 stainless steel material, wet film thickness 8 μ m, application width 300mm, formed pRoduction process to ensure uniform coating and continuous wire.

$ 178.00

The formed pRoduction process ensures uniform coating, wet film thickness 8μm, application width 250mm, 304 stainless steel material is durable and easy to clean.

$ 157.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Guide to Selecting a Laboratory Rotational Viscometer for Coatings Development
This article introduces how to select a laboratory rotational viscometer in coatings research and development. It first explains the principle of rotational viscometers measuring viscosity based on shear resistance, and then points out that key parameters to consider during selection include measurement range, shear rate, temperature control, and rotor configuration.
The Zahn cup is used for the daily inspection of the viscosity of electrophoretic paint bath solutions.
This article introduces the application of the Zahn cup in daily inspections of the viscosity of electrophoretic paint bath solutions. The viscosity of electrophoretic paint affects coating quality, making daily inspections crucial. The Zahn cup is simple to operate, cost-effective, and suitable for rapid on-site measurements.
High-temperature viscometer evaluates the flow characteristics of ceramic coatings before sintering.
This article introduces how to use a high-temperature viscometer to evaluate the flow characteristics of ceramic coatings before sintering. During measurement, the instrument detects changes in the viscosity of the coating sample under simulated sintering temperature conditions using rotational or oscillatory principles.
Handheld viscosity cups are used for rapid assessment of paint viscosity at construction sites.
A handheld viscosity cup is a portable tool used to quickly assess the viscosity of coatings at construction sites. It operates based on the flow-out time method, calculating viscosity by measuring the time it takes for the coating to flow out of the cup's orifice. It is suitable for Newtonian or approximately Newtonian fluids.
High-temperature viscometer measures the flow behavior of powder coatings in the molten state.
This article introduces the use of a high-temperature viscometer to measure the flow behavior of powder coatings in their molten state. Powder coatings need to melt and flow before curing, a process that directly affects the smoothness and performance of the coating.
Temperature-controlled Rotational Viscometer Simulates Coating Rheology in Construction Environments
This article introduces how to use a temperature-controlled rotational viscometer to simulate construction environments in order to study the flow characteristics of coatings. The viscosity of coatings changes under different temperatures and shear conditions, which affects their application performance.
Application of Xenon Lamp Aging Test Chamber in Automotive Coatings ASTM G155
Xenon lamp aging test chambers simulate environmental conditions such as solar radiation, temperature, and humidity to evaluate the weather resistance of automotive coatings under the ASTM G155 standard.
Safety Considerations for Selecting Explosion-Proof vs. Ordinary Drying Ovens in Paint Laboratories
When selecting a drying oven in a paint laboratory, the type should be determined based on the safety risks of the samples and the environment.
Selection Basis for Closed Cup and Open Cup Flash Point Testers: Paint Flash Point Range and Safety Regulations
This article primarily discusses how to select an appropriate flash point tester based on the flash point range of coatings and safety regulations. The flash point is a crucial indicator for measuring the flammability of coatings, and flash point testers are categorized into closed-cup and open-cup types.
Selection of laboratory grinders is based on the fineness requirements of coatings, choosing between ball mills or sand mills.
The selection of a laboratory grinder should be based on the fineness requirements of the coating. A fineness greater than 50 microns indicates coarse dispersion, 10 to 50 microns is considered medium fineness, and less than 10 microns requires high fineness dispersion.