Multifunctional Optical Film Coating Laboratory Coater

The device transfers the coating evenly onto the substrate surface via precision rollers and cures the coating using a temperature control system. It is used for the development of laboratory coating processes for materials such as optical films and release films, allowing simulation of different coating methods and thickness parameters.
Selection
Select the effective coating width based on the width of the substrate to be coated, match the roller precision according to the viscosity of the coating, and evaluate the heating method in combination with curing requirements. Verify the ability to control coating uniformity, pay attention to the adjustment range of unwinding and rewinding tension, and consider the requirements for subsequent process connections.

Terms

Standards

Instruments

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Blade Coating accuracy of +/- 0.003mm, meyer Rod coating accuracy of +/- 0.001mm, coating speed of 5~ 200mm/s, effective coating area of 400 * 300mm, Vacuum chuck and Touchscreen control ensure film uniformity and repRoducibility.

$ 22665.00

With bar and drawdown blade two coating methods, coating speed 1~ 300mm/s stepless speed regulation, Spreader thickness accuracy of +/- 0.001mm, clamshell drawdown blade for easy cleaning, integrated heating and Vacuum chuck function, improve film uniformity and operation convenience.

$ 9433.00

Gluing time up to 3000 seconds, speed range of 100 to 10000rpm, acceleration of 100-10000rpm/s, support Vacuum chuck and solenoid valve control gas path, suitable for assembly line process.

$ 1590.00

Using diffuse transmission optical path design, optical density Measurement range 0.00-6 OD, light transmitance accuracy +/- 2%, can simultaneously measure light transmitance, absolute optical density, relative optical density and Dot area ratio.

$ 673.00

Using wire-wound design, groove is formed by precision winding stainless steel wire, precise control of wet film thickness up to 120μm, application width 365mm, to ensure uniform coating and repeability.

$ 183.00

The homogenizing time is up to 3000 seconds, the speed range is 100-10000rpm, and the acceleration is 100-10000rpm/s. It supports multi-stage program control. Vacuum chuck ensures the stability of the substrate and is suitable for assembly line processes.

$ 1493.00

Using Blade Coating method, Spreader accuracy of +/- 10μm, Spreader thickness range of 0~ 5000μm, support stepless speed control and Touchscreen operation, effectively improve film conformity and experimental efficiency.

$ 1606.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Adopt bar coating method, coating speed 1~ 300mm/s stepless speed regulation, film accuracy +/- 0.001mm, equipped with High Accuracy imported bar and Glass table, support application length and speed free adjustment, suitable for a variety of substrate film.

$ 1687.00

Equipped with dual coating methods of wire rod and blade, with an infinitely adjustable coating speed of 1–300 mm/s, wire rod accuracy of ±0.001 mm, blade accuracy of ±0.003 mm, and optional heating and vacuum adsorption functions to meet coating requirements of various thicknesses.

$ 9433.00

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Application width 500mm, wet film thickness 0.005-3mm adjustable, using servo drive and PLC control, with automatic tension and correction function, suitable for a variety of coils and Coating types.

$ 24279.00

Adopt bar and drawdown blade double coating method, coating speed 1~ 300mm/s stepless speed regulation, Blade Coating Film thickness 0.1~ 10mm, equipped with Vacuum chuck and heating function, film uniform accuracy is high.

$ 14597.00

Adopt imported accessories to ensure Stability, Blade Coating accuracy up to +/- 0.003mm, coating speed 5~ 200mm/s adjustable, effective coating area 400 * 400mm, improve film repRoducibility by controlling speed and pressure.

$ 2655.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.