Gap Mini Coater

The gap-type small Coater forms a fixed gap between the doctor blade and the substrate to control the coating material, ensuring uniform application at a predetermined thickness. It is used in laboratories to prepare thin film samples and verify the adhesion performance of coatings on substrates such as paper and plastic.
Selection
When selecting, consider the compatibility between the substrate thickness range and the coating width, and ensure the coating thickness meets experimental requirements. Pay attention to the corrosion resistance of the blade material, and the equipment must feature a gap micro-adjustment function. The ease of operation and cleaning convenience impact usage efficiency.

Terms

Standards

Instruments

The equipment adopts High Accuracy modular Spreader station, all-electric control without air source, minimum glue thickness 0.01mm, Spreader speed 2-4.5 m/min adjustable, with electronic control precision tension to adapt to a variety of materials such as paper, plastic and metal film.

$ 5721.00

The gap wide-wound design is adopted, and the wet film thickness reaches 365.8 μm, which reduces fluid blockage and eliminates scratches. The wide and shallow cavity promotes the flow of thick coatings and improves the wetting effect.

$ 178.00

The gap wire-wound structure is adopted, the wide and shallow cavity design makes the thick coating flow more smoothly, the smaller wire diaMeter reduces the flow interruption, and the wet film thickness reaches 400.1 μm to improve the wetting effect of high viscosity fluid.

$ 178.00

The gap wire-wound structure is adopted, the wet film thickness is 514.4 μ m, and the wide and shallow cavity design makes the flow of high viscosity Coatings smoother and effectively reduces the interruption of coatings.

$ 178.00

The Spin Coater is controlled by touch screen, the acceleration range is 100~ 4000rpm/s, and the speed can be automatically corrected by A/K selection. The motor torque is large and the operation is smooth, which is suitable for the assembly line process.

$ 2494.00

Using gap wire-wound structure, wet film thickness 251.5 μ m, diaMeter 9.52 mm, through the wide and shallow cavity design to make the thick coating flow more smoothly, effectively reduce Spreader interruption.

$ 178.00

The gap wire-wound structure is used to reduce blockage and scratches, the wide and shallow cavity design supports the flow of 308.6 μm thick coatings, and the smaller wire reduces the flow interruption to improve the wetting effect.

$ 178.00

The gap wire-wound structure is adopted, and the wet film thickness reaches 331.5 μm. The thick coating flows more smoothly through the wide and shallow cavity design, which effectively reduces the fluid interruption phenomenon.

$ 178.00

The gap wide-wound design, wet film thickness 354.3 μ m, can reduce fluid blockage and scratches, wide and shallow cavity to promote thick coating flow, improve wetting effect.

$ 178.00

The gap wire-wound structure is used to reduce blockage and scratches, and the 205.7 μm wet film thickness is combined with the wide and shallow cavity design to promote better flow and complete wetting of high viscosity fluids.

$ 178.00

Using gap wire-wound process, wet film thickness of 377.2 μ m, wide and shallow cavity design to promote high viscosity fluid flow, reduce interruption to achieve complete wetting, application width 300mm.

$ 178.00

The gap wire-wound structure is adopted, the wide and shallow cavity design makes the thick coating flow more smoothly, the smaller wire diaMeter reduces the flow interruption, and the wet film thickness is 262.9μm, which effectively improves the coating wettability.

$ 178.00

The gap wire-wound structure is used to reduce blockage, the wide and shallow cavity design promotes the flow of high viscosity fluid, the wet film thickness is 240 μm to ensure uniform coating, and the wire winding process improves the wetting effect.

$ 178.00

Using gap wire-wound process, wet film thickness 194.3 μ m, application width 300mm, through the shallow cavity design to promote high viscosity fluid flow, reduce coating interruption, improve wetting effect.

$ 178.00

The gap wire-wound structure is used to reduce blockage and scratches, the wide and shallow cavity design supports high viscosity fluid flow, the wet film thickness is up to 422.9 μm, and the wire is small to optimize the coating wetting effect.

$ 178.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.