Pigment Coating Rod Applicator

The pigment wire-wound applicator rolls on the substrate surface with a metal rod wound with stainless steel wire to form a wet film of fixed thickness. It is used in laboratories to simulate the scraping process and test the dispersion and hiding power of pigments. It is suitable for quality control in the ink and coating industries.
Selection
When selecting, consider the wire diameter specification corresponding to the coating thickness, typically ranging from 6 to 200 μm. The rod length should match the substrate width, and the material should be stainless steel for corrosion resistance. The uniformity of the wire winding gap affects coating consistency, and the handle design relates to operational stability.

Terms

Standards

Instruments

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Using the formed pRoduction process, the wet film thickness is 6 microns, the accuracy is 0.5 microns, the cleaning is convenient and there is no worry of broken wire, to ensure the precision and durability of the coating prepative.

$ 120.00

The wire-wound process can pRoduce a wet film thickness of 96 μm with a coating width of up to 300 mm, utilizing stainless steel material to ensure durability and precise coating control.

$ 167.00

Imported High Accuracy coating Rod, Spreader thickness range 1~ 571.5μm, accuracy +/- 0.003mm, speed 5~ 200mm/s, support Touchscreen control and a variety of customized functions.

$ 6367.00

Using a wire-winding process, it precisely controls a wet film thickness of 64.0 microns, with stainless steel material ensuring durability and consistency.

$ 167.00

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Using electric push Rod to drive Spreader movement, avoid manual Stability; equipped with touch screen real-time display of moving distance, support 2-200mm/s speed adjustment and 430 * 250mm effective coating area, Operating interface is simple and intuitive.

$ 1235.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

Adopting a wire-wound process, with a wet film thickness of 9.1 microns and a coating width of 300mm, it is suitable for ultra-thin coating requirements, offering high precision and ease of operation.

$ 167.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Wire-wound structure ensures uniform film, wet film thickness 64.0 microns, application width of 300mm, suitable for a variety of surface preparation materials.

$ 186.00

Employing an extrusion production process, the coating thickness is 105 microns, the coating width reaches 300 mm, and the coating accuracy can achieve 0.5 microns, ensuring coating uniformity and high-precision control.

$ 178.00

Film thickness 9 microns, application width 250mm, 304 stainless steel material extrusion process, with the handle to achieve uniform Spreader operation.

$ 157.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Articles

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This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Laboratory dispersers achieve efficient dispersion of paint pigments.
This article introduces how laboratory dispersers efficiently disperse paint pigments. They break up pigment agglomerates through mechanical actions such as shear force, involving three stages: wetting, dispersing, and stabilizing.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Laser particle size analyzer analyzes particle size distribution of paint pigments.
This article introduces the application of laser particle size analyzers in analyzing the particle size distribution of paint pigments. It mentions that the particle size distribution of pigments affects the optical properties, stability, and rheological characteristics of coatings.
Blue-style grinder achieves efficient grinding of ink fineness.
The basket mill is a type of wet grinding equipment used in fine chemical fields such as ink production. It utilizes a high-speed rotating impeller to drive grinding media, generating shear and impact forces on the slurry, thereby dispersing pigment particles and reducing their fineness.
Ink fineness gauge measures the dispersion degree of pigment particles.
The fineness of grind gauge is a method used to evaluate the dispersion level of pigment particles in ink.
Multi-angle colorimeter detects color changes in pearlescent coatings.
Pearlescent coatings contain special flake pigments that produce color effects that vary with the viewing angle, known as "goniochromism." Traditional single-angle measurements struggle to accurately capture this characteristic.
UV-Vis Spectrophotometer Measures Ink Pigment Concentration
This article introduces the method of measuring the concentration of ink pigments using a UV-Vis spectrophotometer. The principle is based on the Lambert-Beer law, which calculates the concentration by measuring the absorbance of the pigment solution at specific wavelengths.
Comparison of Pigment Fineness Dispersion between Flat Grinding Mill and Sand Mill
Application of Colorimeter and Color Matching Box in Pigment Color Inspection
A colorimeter and a light booth are two primary tools in pigment color inspection. The colorimeter measures color through photoelectric principles, while the light booth provides a standardized light source environment for visual evaluation of color effects, metamerism, and other phenomena.
Whiteness meter measures the whiteness of white pigments
This article introduces the standard method for measuring the whiteness of white pigments using a whiteness meter. Whiteness is an important optical indicator for evaluating the quality of white pigments, and a whiteness meter can provide objective measurements.