Doctor Blade Precision Coater

The precision blade Coater evenly spreads fluid materials onto the substrate surface using an adjustable gap blade, forming a wet film of specific thickness. It is used in laboratories to prepare test coatings for samples such as paints and inks, simulating actual coating processes for quality verification.
Selection
When selecting, consider the compatibility of the coating width with the substrate, ensure the precision of the blade gap adjustment meets the coating thickness requirements, pay attention to the corrosion resistance of the material to accommodate different fluids, ensure the operation method suits the experimental environment conditions, and balance equipment maintenance convenience with the budget range.

Terms

Standards

Instruments

Using Metering Rod & doctor blade double Spreader mode, Spreader accuracy up to +/- 0.001mm, Spreader rate 5~ 200mm/s adjustable, fixed substrate by vacuum adsorption to ensure film uniformity and repRoducibility.

$ 2736.00

Spreader speed 5~ 180mm/s, Spreader area 400 * 300mm, using Metering Rod & doctor blade and vacuum adsorption system to ensure Spreader uniformity and Stability, can be customized automatic inking function.

$ 9755.00

Using Metering Rod & doctor blade dual Spreader method, Spreader accuracy is up to +/- 10μm, Film thickness range is 0-5000μm. Spreader rate and stroke are controlled by vacuum adsorption to fix the substrate, and the touch screen can effectively improve film repRoducibility and conformity.

$ 3462.00

The application width can be adjusted freely, and the drawdown blade Coater can be adapted to meet different experimental testing needs and realize flexible film operation.

$ 154.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Spreader accuracy of +/- 0.003mm, Film thickness range of 0~ 10mm, equipped with automatic feeding system and vacuum adsorption, to achieve stable Spreader and efficient operation.

$ 8949.00

Spreader speed 5-180mm/s adjustable, wire Rod Spreader accuracy +/- 0.001mm, using touch screen control and mechanical fixture to ensure stable and reliable Spreader process.

$ 2010.00

The precision blade combination ensures that the edge of the sample is flat, and can cut 152 × 12.7mm annular pressure samples and (200~ 250) × 15mm tensile samples, with a volume of 670 × 450 × 470mm and a weight of 35kg.

$ 378.00

Adopt bar and drawdown blade composite coating method, bar accuracy +/- 0.005mm, drawdown blade thickness range 0.1-10 mm, Vacuum Area 1280 * 960mm, coating speed 1~ 300mm/s stepless speed regulation, suitable for wide voltage input.

$ 19438.00

Spreader speed 5~ 200mm/s continuously variable speed, scraper Spreader accuracy +/- 0.003mm, support heating temperature RT +~ 180 ℃, baseplate heating method to ensure stable Spreader effect, improve experimental conformity.

$ 7658.00

Using drawdown blade and roller coating double Spreader head device, Spreader thickness range of 0.005-3mm, drying temperature up to 200 ℃, with automatic correction and precision thickness adjustment function.

$ 22665.00

The precision blade combination ensures that the edge of the specimen is flat, and 152 * 12.7mm annular compression specimens and (200~ 250) * 15mm tensile specimens can be cut, meeting TAPPI-T409 and JIS-P8113 standards.

$ 525.00

With bar and Drawdown blade dual Spreader function, coating speed 1-300mm/s stepless speed regulation, film thickness control accuracy of +/- 0.001mm, clamshell Drawdown blade design for easy cleaning, support application length and speed free adjustment.

$ 5721.00

With bar and drawdown blade two coating methods, coating speed 1~ 300mm/s stepless speed regulation, film thickness control accuracy of +/- 0.001mm, clamshell drawdown blade design for easy cleaning, servo motor drive to ensure smooth operation.

$ 8949.00

With bar and Drawdown blade two coating methods, coating speed 1-300mm/s stepless speed regulation, Blade Coating thickness 0.1-10 mm, using clamshell design for easy cleaning, equipped with High Accuracy Film Applicator to ensure Spreader uniformity.

$ 5237.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
What are some cost-effective alternatives to roll-to-roll coaters for the early stages of flexible film R&D when the investment is too high?
The investment in roll-to-roll coating machines is too high. What are some cost-effective alternatives for the early stages of flexible film research and development? Among blade coating, spin coating, and spray coating, which one would you choose?