Experimental Film Applicator

The experimental coating machine evenly applies coatings onto the substrate surface through mechanical transmission to form a film of standard thickness. It is used to simulate the coating process in industrial production and to test the leveling, hiding power, and other properties of coatings. It is commonly employed in the laboratory quality control of inks, paper, and plastic films.
Selection
When selecting, consider the compatibility of the substrate type and size with the coating width. Determine the doctor blade gap based on the viscosity of the coating material. If temperature control is required, pay attention to the configuration of the heating plate. Manual models are suitable for simple samples, while automatic models improve repeatability. Verify that the coating thickness range complies with the testing standards.

Terms

Instruments

Formed to achieve 52.6 micron precision film, 304 stainless steel material provides high Abrasion Resistance, 50mm at both ends of the hand part without additional handle, can be directly matched with the experimental Film Applicator.

$ 167.00

Using imported wire Rod accuracy of 1 μ m, Spreader rate 5~ 200mm/s adjustable, support scraper and wire Rod two Spreader mode, Heating Temperature Uniformity +/- 3 ℃, suitable for a variety of substrate Film thickness treatment.

$ 2462.00

Coating speed 1~ 10m/min adjustable, wet film thickness range of 0.005-3mm, drying temperature up to 200 ℃, using continuous experimental film design, equipped with adjustable Blade Coating device and automatic deviation correction function.

$ 32347.00

Spreader thickness range 0.001-10mm adjustable, bar accuracy +/- 0.001mm, support 5-200mm/s stepless speed, through mechanical fixing and stable pressure to ensure film uniformity, improve experimental repRoducibility.

$ 2494.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Spreader accuracy of +/- 0.003mm, thickness range of 0~ 10mm, speed 5~ 180mm/s adjustable, heating temperature to 180 ℃, using continuously variable speed and removable drawdown blade design, improve the convenience of operation and film conformity.

$ 2655.00

Using 304 wear-resistant stainless steel material, wet film thickness 18.3μm, Spreader width 300mm, suitable for a variety of fluid samples of experimental film requirements.

$ 186.00

Hardness stainless steel material, Hardness of 50~ 55HRC, film accuracy +/- 2μm, smooth surface to support a variety of Spreader requirements, can be used with Film Applicator to achieve automatic film operation.

$ 162.00

Spreader accuracy of +/- 0.003mm, thickness range of 0~ 10mm adjustable, speed 5~ 200mm/s, using stepless speed and Platen Heating, to ensure uniform and stable film, improve the experimental conformity.

$ 4269.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Spreader Film thickness range 0.01-10 mm, Spreader rate 5-180mm/s adjustable, equipped with 1 μm accuracy bar, through the control of speed and pressure to ensure uniform film, improve experimental repRoducibility.

$ 4108.00

Double-sided design can be coated with two pre-order film thicknesses 90 and 150 μm, Spreader width 20mm, suitable for Automatic Film Applicator and Drying Time Recorder, in accordance with ASTM D 823 standard.

$ 1455.00

The 4-sided structure can precisely control the 30-120μm wet film thickness, using wear-resistant and corrosion-resistant stainless steel material, Spreader width 130mm, suitable for a variety of materials experimental preparations.

$ 227.00

Articles

Application of Laboratory Scraper Heating Coating Machine in Hot Melt Adhesive Coating
This article introduces the application of a laboratory blade heating coating machine in hot melt adhesive coating. It first explains the coating process and principles, including three stages—heat conduction, fluid shear, and surface wetting—as well as the influence of temperature on adhesive viscosity.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium-Ion Battery Separators
This article discusses the application of automatic film coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional manual coating methods often result in uneven coatings, which can adversely affect battery performance.
Automatic coating machines are used for the uniform application of conductive silver paste onto ITO glass.
This article explores the technique of uniformly coating conductive silver paste on ITO glass using an automatic coating machine. By controlling parameters such as coating speed and pressure, the automatic coating machine replaces traditional manual methods, thereby enhancing the consistency and repeatability of the coating process.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Application of Automatic Film Coating Machine in Waterproof Coating Finishing of Textiles
Automatic film coating machines are used for waterproof coating finishing on textiles, enabling precise control of coating thickness, improving uniformity and production efficiency.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
Vacuum adsorption coating machine solves the flatness challenge in the transfer of ultra-thin graphene films.
The vacuum adsorption coating machine transfers graphene films smoothly onto target substrates through controlled negative pressure, solving issues such as wrinkling, tearing, and contamination often encountered with traditional methods.
Application of Laboratory Coating Machines in the Coating of Optical-Grade PET Anti-Reflection Coatings
This article discusses the application of laboratory coating machines in the preparation of anti-reflective coatings on optical-grade PET substrates. By controlling parameters such as coating speed and gap, the coating machine enables precise adjustment of coating thickness, thereby enhancing light transmittance and reducing reflection.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Vacuum adsorption coating machine is used for the coating of proton exchange membrane fuel cell electrodes.
This article introduces the application of vacuum adsorption coating machines in the coating of proton exchange membrane fuel cell electrodes.
Application of Automatic Coating Machines in the Preparation of Ceramic Coatings for Lithium Battery Separators
This article introduces the application of automatic coating machines in the preparation of ceramic coatings for lithium battery separators. Traditional
The experimental sample of pressure-sensitive adhesive coated on the surface of PET labels using a film coater.
This article introduces the experimental method of applying pressure-sensitive adhesive to the surface of PET labels using a coating machine.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.
The film coater applies a conductive film onto transparent substrate test pieces.
This article introduces a method for uniformly coating conductive films on transparent substrates such as glass or plastic films using a film applicator.
The film coater achieves controllable coating of lithium-ion battery anode slurry on copper foil.
This article explores how coating machines control the application process of the negative electrode slurry onto copper foil in the manufacturing of lithium-ion batteries.