Wire Blade Coating Machine

The wire-wound rod Coater forms a quantitative wet film by rolling a metal rod wrapped with stainless steel wire on the substrate surface. The rod controls the coating thickness, making it suitable for preparing coatings and ink sample layers in the laboratory for subsequent drying or performance testing.
Selection
When selecting, consider the substrate type and width to match the coating dimensions. Choose the corresponding wire diameter based on the coating thickness requirements. Pay attention to the paint viscosity to ensure compatibility with the coating method, while also balancing ease of operation and cleaning maintenance needs.

Terms

Standards

Instruments

Blade Coating method, coating speed 1~ 500mm/s stepless speed regulation, wire speed accuracy +/- 1%, equipped with Vacuum chuck and heating function, clamshell drawdown blade design for easy cleaning, support application length and speed free adjustment.

$ 5809.00

Wound wire design, wet film thickness 125.7 microns, coating width 300 mm, stainless steel material ensures durability and precise coating effect.

$ 165.00

Using a wire-wound coating process, with a wet film thickness of 32.0 μm and a coating width of 300 mm, it is suitable for substrates prone to curling and convexity, enabling uniform wet film coating, with a wire diaMeter of 0.36 mm.

$ 165.00

A wet film of 148.6 μm can be prepared using a wire-wound process with a 1.65 mm wire diaMeter, ensuring accurate and durable coating while preventing wire breakage issues.

$ 165.00

Utilizing a wire-wound design, it controls the wet film thickness with a 0.61mm steel wire diaMeter, features a coating width of 300mm, and is constructed from durable stainless steel.

$ 165.00

A wet film of 100.6 microMeters was prepared using a wire-winding process, with a coating width of 300 mm. The film thickness was precisely controlled using a steel wire with a diaMeter of 1.12 mm, and the extrusion process eliminated the need for wire winding.

$ 165.00

Wet film thickness 68.6μm, coating width 300mm, pRoduced using a wire-wound process, with stainless steel material ensuring durability and precise coating performance.

$ 165.00

Utilizing a wire-wound process, with a wet film thickness of 91.4 μm, a coating width of 300 mm, and durable stainless steel construction, the wire diaMeter of 1.02 mm ensures uniform coating, making it suitable for various surface treatments.

$ 165.00

The wire-wound design allows for precise control of a 86.9-micron wet film thickness, utilizing durable stainless steel material, with a coating width of up to 300 milliMeters, making it suitable for high-precision coating preparation.

$ 165.00

The wire-wound process ensures a smooth and uniform coating film, with a wet film thickness of 77.7 μm and a wire diaMeter of 0.86 mm. It offers high repRoducibility and a variety of model options to meet the needs of different users.

$ 165.00

Wire-wound structure, wet film thickness 4μm, diaMeter 12.7mm, total length 585mm, wire diaMeter 0.05mm, stainless steel material to ensure durability and precise coating control.

$ 209.00

Using a wire-wound process, the wet film thickness is 27.4 μm, with a coating width of 300 mm and a total length of 400 mm. The stainless steel material ensures durability and precise coating results.

$ 165.00

The wire-wound design ensures uniform coating application, with a wet film thickness of 109.7 microMeters and a coating width of up to 300 milliMeters, making it suitable for surface treatment on a variety of substrates.

$ 165.00

Adopting a wire-wound process, with a wet film thickness of 9.1 microns and a coating width of 300mm, it is suitable for ultra-thin coating requirements, offering high precision and ease of operation.

$ 165.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 165.00

Articles

Porosity Control in the Preparation of Porous Coatings During the Blade Coating Process
Doctor blade coating is a wet coating technique widely used for preparing functional coatings, which involves uniformly applying a slurry containing solid particles (such as ceramics, polymers, or metal oxides) onto a substrate, followed by drying and heat treatment to form the coating.
How to achieve high uniformity in silver nanowire transparent conductive films through wire rod coating
This article introduces how to prepare uniform silver nanowire transparent conductive films using the wire rod coating technique. These films, which use silver nanowires as the conductive material, exhibit high transparency and conductivity, making them suitable for applications such as touch panels.
Laboratory Preparation of Graphene Films by Doctor Blade Coating Method
Blade coating is a laboratory technique for preparing graphene films, where a graphene dispersion is evenly spread onto a substrate using a blade and then dried and processed to form a thin film. This method is simple to operate, cost-effective, easy to control in terms of thickness, and suitable for fundamental research and small-scale production.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Blade Coating VS Wire Rod Coating: The Precision Battle and Selection Guide in the Lab
Blade coating and wire bar coating are two commonly used physical coating methods in laboratories. When selecting between them, factors such as material properties, target thickness, and experimental conditions must be considered. Both methods have their own advantages and can be flexibly chosen or used to validate each other based on specific requirements.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.
What are some cost-effective alternatives to roll-to-roll coaters for the early stages of flexible film R&D when the investment is too high?
The investment in roll-to-roll coating machines is too high. What are some cost-effective alternatives for the early stages of flexible film research and development? Among blade coating, spin coating, and spray coating, which one would you choose?
Coating Process of Slurries with Different Viscosities on Vacuum Adsorption Coating Machines
This article explores the process adaptability of slurries with different viscosities on vacuum adsorption coating machines. The slurries are categorized into low, medium, and high viscosity, and their flow characteristics during the coating process, along with key process control points, are discussed respectively.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.
Inventory of Laboratory Coating Instruments
Laboratory coating tools include gap coaters, wire rods, automatic coating machines, etc. What are the differences between them? This article will tell you!
The difference between a wire bar coater and a gap-type wet film applicator.
The wire-wound drawdown bar directly quantifies the coating through the gap between wires, making it suitable for thin coating preparation with high precision, particularly for low-viscosity fluids. In contrast, the gap-type wet film applicator indirectly controls film thickness through the groove depth, with the actual coating thickness significantly influenced by material properties, making it more suitable for high-viscosity coatings and thick film preparation.
The difference between a wire-wound rod coater and an extrusion coating rod
This article primarily compares the technical differences between wire-wound and extrusion coating rods. Although they are interchangeable in most scenarios, there are subtle variations in liquid loading capacity due to their distinct groove principles.