Wire Rod Blade Coating Applicator

The wire rod Coater controls the coating thickness through a metal rod and evenly spreads the liquid onto the substrate surface with the blade. It is used in laboratories to prepare thin film samples, simulate industrial coating processes, and is suitable for coating tests of materials such as inks and adhesives.
Selection
When selecting, consider the compatibility of substrate thickness and coating width. Choose the wire-wound rod diameter based on viscosity, and opt for stainless steel material for corrosion resistance. Manual models are suitable for simple samples, and a temperature control module should be selected when pairing with a heated platen or drying function. Pay attention to the adjustment range of the blade pressure and the substrate fixation method.

Terms

Standards

Instruments

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

Drawdown blade and bar two coating methods, support speed and length adjustment, high film thickness control accuracy, and with Vacuum chuck function, easy to handle soft substrate, easy to clean.

$ 7496.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Drawdown blade and bar two coating methods, the accuracy of +/- 3μm; Drawdown blade clamshell and new bar installation design for easy cleaning, improve efficiency; support speed 1-300mm/s stepless speed and application length free adjustment; Vacuum chuck function is suitable for soft substrates such as films.

$ 15081.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

Drawdown blade and bar two coating methods, with Vacuum chuck function, easy to handle soft substrate; application length and speed can be freely adjusted, film thickness control accuracy, clamshell design is easy to clean.

$ 4430.00

Drawdown blade and bar coating method, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, easy to clean, suitable for a variety of substrates.

$ 11692.00

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

With bar and Drawdown blade two kinds of Spreader function, using clamshell Drawdown blade for easy cleaning, application length and speed can be freely adjusted, film thickness control accuracy, suitable for a variety of materials on Glass, cardboard and other substrates Moulding.

$ 5237.00

Adopting a wire-wound process, with a wet film thickness of 9.1 microns and a coating width of 300mm, it is suitable for ultra-thin coating requirements, offering high precision and ease of operation.

$ 167.00

Utilizing a wire-wound process, with a wet film thickness of 91.4 μm, a coating width of 300 mm, and durable stainless steel construction, the wire diaMeter of 1.02 mm ensures uniform coating, making it suitable for various surface treatments.

$ 167.00

Drawdown blade and bar two coating methods, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, clamshell Drawdown blade design is easy to clean, suitable for film and other soft substrate uniform Spreader.

$ 11046.00

Articles

Application of Gravure Printing Proofer in Water-based Ink Proofing and Pinhole Defect Evaluation
This article introduces how the gravure printability tester is used for water-based ink proofing and pinhole defect evaluation. Water-based inks are environmentally friendly but prone to tiny pinhole defects. The instrument enables standardized sample preparation and reduces human interference by controlling parameters such as cell depth and doctor blade angle.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Heating and blade coating of gel electrolyte films for zinc-ion batteries.
This article introduces the heating doctor-blade coating method for preparing gel electrolyte films in zinc-ion batteries. The method involves spreading a slurry onto a substrate using a doctor blade, followed by heating to evaporate the solvent and form a film.
Blade-coating preparation of hole transport layers for perovskite solar cells.
This article introduces the method of preparing the hole transport layer for perovskite solar cells using the doctor-blade coating technique. The doctor-blade coating method involves spreading the solution evenly on the substrate with a blade to form a thin film, making it suitable for large-scale production.
Preparation of composite films by coating mechanism for electrical performance experimental characterization
This article introduces the method of preparing composite films using a film coating machine and testing their electrical properties. The film coating machine evenly spreads the slurry with a blade, controlling thickness and uniformity. The preparation process includes raw material preparation, substrate treatment, coating, and curing.
Operating Specifications and Result Interpretation of Paint Fineness Gauges
The fineness gauge is used to measure the dispersion of particles in paint. During operation, the sample should be applied to the groove under standard conditions, and a scraper is used to spread it evenly to form a wet film. The particle visibility is then observed under appropriate lighting, and the fineness value is read from the corresponding scale.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.