Helical Wire Scraping Applicator

The wire-wound applicator forms a gap by winding steel wire around a metal rod, evenly spreading the coating onto the substrate surface. It is used in laboratories to simulate printing and coating processes and control wet film thickness. It is suitable for ink opacity testing and paint leveling evaluation.
Selection
When selecting, consider the wire diameter corresponding to the wet film thickness, and choose stainless steel material for resistance to solvent corrosion. The flatness of the substrate affects the scraping effect, and high-viscosity materials require a larger wire diameter. During operation, maintain a uniform scraping speed and clean promptly to prevent clogging.

Terms

Instruments

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Glass material is conducive to film flatness, size 230 * 340mm, with wire Rod or Film Applicator for scraping operation is more effective.

$ 115.00

Glass material ensures that the film is flat, used with wire Rod or Film Applicator, the specification size is 110 * 180mm, and the operation is simple and efficient.

$ 106.00

Using 160 * 280mm size, with wire Rod scraping ink to ensure that the film is flat, Glass table is conducive to operation and observation effect.

$ 112.00

The equipment adopts scraping method, coating speed 1~ 10m/min, thickness range 0.005-3mm, equipped with automatic deviation correction and tension control to ensure uniform and stable Spreader.

$ 24279.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Adopt scraping method, coating speed 1-10m/min adjustable, Spreader thickness range 0.005-3mm, drying tunnel temperature up to 200 ℃, equipped with adjustable drawdown blade device and thickness adjustment dial Meter to achieve precise control.

$ 24279.00

Adopt scraping method, coating speed 1-10m/min adjustable, Spreader thickness range 0.005-3mm, equipped with drying tunnel temperature RT + -200 ℃ and automatic deviation correction device to ensure uniform and stable Spreader.

$ 21051.00

Scraper needle diaMeter 0.45mm or 0.125mm optional, scraping speed 10~ 60 times/minute adjustable, automatic detection wear insulation and stop, to ensure Test accuracy and efficiency.

$ 1174.00

Wire-wound design can achieve 80 micron wet film thickness, diaMeter 9 mm, total length 245 mm, suitable for comparison specimens, one Spreader can handle a variety of Coatings.

$ 157.00

Wire-wound molding process, wet film thickness of 80 microns, effective application width of 25.5 cm, can be used at the same time Spreader a variety of Coating comparative experiments, with Drawdown Plate use effect is better.

$ 173.00

Using wire-wound stainless steel wire structure, the film thickness is 100 microns, the total length is 375mm, and the application width is 255mm to ensure that the Spreader is uniform and firm, suitable for precision experimental operation.

$ 173.00

The wire-wound process is employed, achieving a wet film thickness of 52.6μm, with a coating width of up to 300mm. A 50mm grip area is provided at both ends for ease of operation, and the stainless steel material ensures durability.

$ 167.00

Wire-wound design wet film thickness 11.4μm, wire diaMeter Φ 0.13mm, not easy to block and easy to clean, suitable for a variety of substrates, to achieve uniform Spreader and flexible thickness adjustment.

$ 525.00

The scraping speed is adjustable from 10-100mm/s, and the drawdown blade load 1.75-6 kg is adjustable. It is used with High Accuracy GrindoMeter to avoid personnel operation errors and improve test conformity.

$ 1364.00

Articles

Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Heating and blade coating of gel electrolyte films for zinc-ion batteries.
This article introduces the heating doctor-blade coating method for preparing gel electrolyte films in zinc-ion batteries. The method involves spreading a slurry onto a substrate using a doctor blade, followed by heating to evaporate the solvent and form a film.
Blade-coating preparation of hole transport layers for perovskite solar cells.
This article introduces the method of preparing the hole transport layer for perovskite solar cells using the doctor-blade coating technique. The doctor-blade coating method involves spreading the solution evenly on the substrate with a blade to form a thin film, making it suitable for large-scale production.
Heating coating machine is used for the doctor-blade coating of gel electrolyte films in zinc-ion batteries.
This article introduces the blade coating process for preparing gel electrolyte films for zinc-ion batteries using a heated coating mechanism. By controlling parameters such as temperature, coating speed, and gap height, this method enables the fabrication of films with uniform thickness and smooth surfaces.
The polymer film is formed by blade coating on a glass substrate using a film applicator.
This article introduces the technique of using a film applicator to doctor-blade polymer films onto glass substrates.
Wet film applicator for applying color paint to a specified wet film thickness.
A wet film applicator is a laboratory tool used to apply a predetermined thickness of wet paint film onto a flat substrate, providing the foundation for subsequent dry film performance testing.
Operating Specifications and Result Interpretation of Paint Fineness Gauges
The fineness gauge is used to measure the dispersion of particles in paint. During operation, the sample should be applied to the groove under standard conditions, and a scraper is used to spread it evenly to form a wet film. The particle visibility is then observed under appropriate lighting, and the fineness value is read from the corresponding scale.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Film applicator standardized preparation of test samples.
The film applicator is a crucial tool in fields such as coatings and inks for preparing test samples, ensuring uniform thickness and a smooth surface through standardized operations. The article introduces its scraping-based working principle and the selection between manual and automatic types.
Scraper Fineness Gauge for Determining the Fineness of Paste Inks
The Scraper Fineness Gauge is used to measure the dispersion degree of pigment particles in products such as paste inks. Its principle involves scraping a film on a scraper plate with wedge-shaped grooves and observing the scale at which particles appear to assess the fineness, with the result expressed in micrometers.
Film Coating Machine vs. Spray Gun: The Impact of Different Coating Methods on Coating Performance Evaluation
This article compares two laboratory film preparation methods: the film applicator and the spray gun. The film applicator can produce coatings with uniform thickness and high reproducibility through blade coating, making it suitable for precise formulation studies. The spray gun simulates actual spraying, but the film thickness uniformity is poorer, and the surface may be rougher.
The laboratory coating machine easily coats various aqueous and oily slurries.
The laboratory film applicator is a precision instrument used to prepare uniform coatings on substrates, primarily operating on the principle of a blade or wire-wound rod. It allows adjustment of parameters such as speed and pressure to control coating thickness.
Application of Laboratory Coating Machines in Textile Coating
A laboratory film applicator is a precision instrument used in textile coating research and development as well as quality control. It creates uniform wet films on substrates through mechanical coating. Primarily designed for small-scale sample preparation, it assists researchers in optimizing coating formulations and process parameters.
The importance of maintaining a constant speed when using a wet film applicator for coating.
When using a wet film applicator, maintaining a constant speed during the scraping process is crucial for coating uniformity. The scraping speed directly affects the wet film thickness, and fluctuations in speed can lead to defects such as streaks and uneven thickness, compromising the repeatability and accuracy of experimental results.