Abrasion-resistant wire Rod coater

The wear-resistant wire-wound drawdown bar forms a uniform wet film by rolling a metal rod with a graduated surface on the substrate. It is used for coating tests of paints and inks to simulate the actual coating process and evaluate product performance.
Selection
When selecting, consider the coating thickness range to match sample requirements, ensure the rod material is resistant to sample corrosion, note that scale accuracy affects coating uniformity, the handle design impacts operational convenience, and the overall structure should be compatible with the size of common laboratory substrates.

Terms

Standards

Instruments

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

Drawdown blade and bar coating method, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, easy to clean, suitable for a variety of substrates.

$ 11692.00

Film Film thickness 48.0μm, Spreader width 300mm, stainless steel material, wear and corrosion resistance, especially suitable for high viscosity or high abrasion experiments, high accuracy and durability.

$ 160.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

Drawdown blade and bar two coating methods, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, clamshell Drawdown blade design is easy to clean, suitable for film and other soft substrate uniform Spreader.

$ 11046.00

Drawdown blade and bar two coating methods, support speed and length adjustment, high film thickness control accuracy, and with Vacuum chuck function, easy to handle soft substrate, easy to clean.

$ 7496.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

A groove control film is formed on the smooth Rod body by extrusion process. The wear-resistant stainless steel material is not easy to break the wire and is easy to clean. The wet film thickness is 105.2 μ m and the application width is 300mm.

$ 167.00

Wire-wound design, film thickness 120 microns, total length 37.5cm, effective application width 25.5cm, stainless steel material to ensure durability and uniform Spreader.

$ 173.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Adopt stainless steel corrosion wire-wound, Abrasion Resistance, film thickness 102.9μm, application width 300mm, suitable for laboratory film proofing.

$ 167.00

Using wire-wound stainless steel wire structure, the film thickness is 100 microns, the total length is 375mm, and the application width is 255mm to ensure that the Spreader is uniform and firm, suitable for precision experimental operation.

$ 173.00

The wire-wound structure enables coating with a 171.5-micron thick film, while the stainless steel material ensures corrosion resistance and long-term durability. The 9.52mm diaMeter Rod body, combined with 1.91mm steel wire, ensures operational stability.

$ 167.00

Using reciprocating motion to simulate transportation abrasion, Friction Frequency 0~ 2.5Hz adjustable, Test Travel 12.7~ 50.8mm, support continuous test 0~ 24 hours, suitable for a variety of can sizes and pressure conditions.

$ 102337.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Articles

Application of Linear Abrasion Tester in Testing Scratch Resistance of Printing Ink Coatings on Packaging
This article introduces the principle, method, and application of the linear abrasion tester in testing the scratch resistance of packaging printing ink coatings.
Selection of abrasion testing machine is based on the wear form, choosing between linear or rotational types.
When selecting a wear testing machine, the first step is to determine based on the primary wear forms the material actually encounters.
Rotating Rubber Wheel Abrasion Tester for Determination of Coating Taber Abrasion Index
This article introduces the method for determining the Taber abrasion resistance index of coatings using a rotating rubber wheel abrasion tester.
Wear testing machine evaluates the wear resistance performance of wood and floor coatings.
This article introduces how to use a wear testing machine to evaluate the wear resistance of wood and floor coatings.
Friction and wear testing machine evaluates the wear resistance of self-lubricating polymer materials.
This article introduces how to use a friction and wear testing machine to evaluate the wear resistance of self-lubricating polymer materials. It explains the working principles of the testing machine, including the basic formulas for measuring the friction coefficient and wear rate.
Rubber abrasion tester measures tire wear resistance.
The rubber abrasion tester evaluates wear resistance by simulating the friction between tires and road surfaces. It uses a grinding wheel to rub against rubber specimens under set conditions, measuring mass loss and converting it to volume loss to assess material performance.
Selection of Wear Testing Machine: Types of Abrasion Wheels and Load Setting Methods
The test results of the wear testing machine primarily depend on the type of grinding wheel and the load setting. Grinding wheels include rubber wheels, abrasive wheels, wire wheels, and fiber wheels, among others. The selection should be matched based on the material characteristics and the actual wear scenario.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Sand Abrasion Tester for detecting the wear resistance of thermal spray coatings
This article introduces the method of using a sand falling tester to evaluate the wear resistance of thermal spray coatings. Thermal spray coatings are widely used in fields such as machinery and aviation, with wear resistance being a critical performance indicator.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Sand Falling Test Apparatus for Measuring the Wear Resistance of Powder Coatings
The sand falling test instrument determines the wear resistance of powder coatings by simulating sand particle impact. During the test, abrasive material falls vertically from a specified height, continuously scouring the coating until the substrate is exposed. The wear resistance is evaluated based on the mass of abrasive material consumed.
Industry Applications of Printing Ink Abrasion Resistance Testers
The printing ink abrasion resistance tester evaluates the wear resistance of ink coatings by simulating friction, with its core function being to quantify the durability of ink under mechanical action.
Ink rub resistance tester evaluates scratch resistance performance.
The ink rub resistance tester is a device used to evaluate the scratch resistance of ink on printed surfaces. It simulates mechanical actions such as friction and scratching to assess the adhesion strength and durability of the ink, and is widely applied in quality control and research and development in industries such as packaging and labeling.