Filament Coating Rod

Wire-wound rod is a laboratory coating tool that creates uniform gaps by winding steel wire around the rod body. The principle involves transferring liquid through these gaps onto a substrate to form a coating of specified thickness. Its function is to prepare test samples on surfaces such as paper or plastic for evaluating the coverage and drying properties of paints and inks.
Selection
When selecting a wire-wound rod, it is essential to match the target coating thickness by calculating the wet film thickness based on the wire diameter. Factors such as substrate smoothness and liquid viscosity should be considered, with larger wire diameters recommended for rough surfaces. Material compatibility should guide the choice between stainless steel or plastic rods, while the experimental scale determines whether manual or mechanical operation is more suitable.

Terms

Standards

Instruments

Using the formed pRoduction process, Coating Weight is about twice that of the wire-wound coating Rod, wet film thickness is 13μm, film accuracy reaches 0.5 μm, and the material is 304 stainless steel.

$ 120.00

Utilizing an extrusion pRoduction process, it features a wet film thickness of 182.9 microMeters, a coating width of 300 mm, and is made of durable stainless steel material, making it suitable for high-viscosity and high-wear experimental environments.

$ 160.00

Wet film thickness 22.9 microns, diaMeter 9.52 mm, the forming Rod uses an extrusion process to process continuous grooves, with no wire breakage and easy cleaning; the wire-wound Rod is based on the traditional principle, and there are differences in coating amount.

$ 167.00

The formed process is used to ensure uniform and stable film, wet film thickness 7μm accuracy control, 304 stainless steel material is durable and easy to clean, and the application width 250mm is suitable for a variety of samples.

$ 157.00

Using formed pRoduction process, wet film thickness 17 μ m, total length 400mm, not easy to block impurities and easy to clean, 304 stainless steel material to ensure durability.

$ 178.00

Spreader formed process to ensure uniform, can accurately control 80 micron wet film thickness, diaMeter 10mm with 304 stainless steel material to achieve durable and easy to clean, continuous wire design to improve operating efficiency.

$ 157.00

Using formed process, wet film thickness 22μm, application width 250mm, accuracy 0.5 micron, 304 stainless steel material to ensure durable and easy to clean, to avoid clogging problems.

$ 157.00

Using the formed pRoduction process, the wet film thickness is 6 microns, the accuracy is 0.5 microns, the cleaning is convenient and there is no worry of broken wire, to ensure the precision and durability of the coating prepative.

$ 120.00

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

The formed process is used to ensure unbroken wire and easy to clean, the 7 μm wet film thickness is precisely controlled, the 60mm application width is suitable for small area applications, and the 304 stainless steel material is durable.

$ 120.00

The formed integrated molding process ensures that the structure is firm, the 30 micron wet film thickness precisely controls the Spreader effect, and the stainless steel material is durable and easy to clean and maintain.

$ 157.00

Wet film thickness 45μm, main Rod diaMeter 10mm, effective application width 600mm, using SUS304 material, Coating Weight, length and surface preparation can be customized, suitable for a variety of Spreader conditions.

$ 267.00

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

Employing an extrusion production process, the coating thickness is 105 microns, the coating width reaches 300 mm, and the coating accuracy can achieve 0.5 microns, ensuring coating uniformity and high-precision control.

$ 178.00

Using SUS304 stainless steel material, wet film thickness 52μm, main Rod diaMeter 10mm, effective application width 600mm, groove design can achieve accurate Coating Weight control.

$ 267.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
The wire bar coater with heating and vacuum adsorption is used for the preparation of perovskite solar cell layers.
This article introduces a new technique for preparing the light-absorbing layer of perovskite solar cells: a wire-bar coater with heating and vacuum adsorption capabilities.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Testing principle of the mandrel bending method for paint film flexibility tester
The shaft-rod bending method is a common technique for testing the flexibility of paint films. It involves bending a test panel coated with the paint film over shafts of different diameters to simulate the deformation of the coating under stress.
Paint Flexibility Tester for Measuring Bending Adaptability
The coating flexibility tester is a device used to assess whether a coating cracks or peels when bent. During testing, the coated sample is bent around mandrels of different diameters, and the surface condition is examined. The flexibility is evaluated based on the smallest mandrel diameter at which no cracking occurs.
The determination of the yield value of ink using a falling bar viscometer.
This article introduces the method of measuring the yield value of ink using a falling rod viscometer. The yield value refers to the minimum stress required for the ink to start flowing, which is crucial for print quality.
Cone Bend Test Evaluates the Ultimate Deformation of High-Elasticity Coatings
This article introduces the use of a conical mandrel bend test to evaluate the ultimate deformation capacity of highly elastic coatings. The test involves bending a coated sample around a conical mandrel of specific diameters and observing the minimum mandrel diameter at which the coating cracks or peels off, thereby assessing the material's ability to withstand deformation.
Coating film preparation techniques: comparison between wire-wound applicators and wet film preparators
This article compares two commonly used tools in laboratory coating film preparation: the wire rod coater and the wet film applicator.
The laboratory coating machine easily coats various aqueous and oily slurries.
The laboratory film applicator is a precision instrument used to prepare uniform coatings on substrates, primarily operating on the principle of a blade or wire-wound rod. It allows adjustment of parameters such as speed and pressure to control coating thickness.
How to achieve high uniformity in silver nanowire transparent conductive films through wire rod coating
This article introduces how to prepare uniform silver nanowire transparent conductive films using the wire rod coating technique. These films, which use silver nanowires as the conductive material, exhibit high transparency and conductivity, making them suitable for applications such as touch panels.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Blade Coating VS Wire Rod Coating: The Precision Battle and Selection Guide in the Lab
Blade coating and wire bar coating are two commonly used physical coating methods in laboratories. When selecting between them, factors such as material properties, target thickness, and experimental conditions must be considered. Both methods have their own advantages and can be flexibly chosen or used to validate each other based on specific requirements.
Application of Wire Bar Coater in the Preparation of Coating, Ink, and Printing Samples
A wire-wound rod coater is a laboratory tool used for preparing uniform wet film coatings on flat substrates, widely applied in the production of samples in the coatings, inks, and printing industries.