Doctor Blade Vacuum Coater

The scraper vacuum Coater secures the substrate through vacuum adsorption, and the scraper evenly spreads the coating onto the surface. It is used for coating preparation on materials such as paper and films, enabling controlled-thickness coating.
Selection
When selecting, consider the substrate size matching the coating width, the coating thickness range meeting process requirements, vacuum adsorption capability adapting to material characteristics, the doctor blade material being corrosion-resistant and easy to replace, and the equipment structure facilitating cleaning and maintenance.

Terms

Standards

Instruments

Spreader speed 5~ 180mm/s, Spreader area 400 * 300mm, using Metering Rod & doctor blade and vacuum adsorption system to ensure Spreader uniformity and Stability, can be customized automatic inking function.

$ 9755.00

Using Metering Rod & doctor blade double Spreader mode, Spreader accuracy up to +/- 0.001mm, Spreader rate 5~ 200mm/s adjustable, fixed substrate by vacuum adsorption to ensure film uniformity and repRoducibility.

$ 2736.00

Spreader accuracy of +/- 0.003mm, Film thickness range of 0~ 10mm, equipped with automatic feeding system and vacuum adsorption, to achieve stable Spreader and efficient operation.

$ 8949.00

Using Metering Rod & doctor blade dual Spreader method, Spreader accuracy is up to +/- 10μm, Film thickness range is 0-5000μm. Spreader rate and stroke are controlled by vacuum adsorption to fix the substrate, and the touch screen can effectively improve film repRoducibility and conformity.

$ 3462.00

Adopt bar and drawdown blade composite coating method, bar accuracy +/- 0.005mm, drawdown blade thickness range 0.1-10 mm, Vacuum Area 1280 * 960mm, coating speed 1~ 300mm/s stepless speed regulation, suitable for wide voltage input.

$ 19438.00

Spreader accuracy of +/- 0.001mm and +/- 0.003mm respectively, support 5~ 200mm/s stepless speed change and vacuum adsorption fixation, improve coating conformity.

$ 7141.00

Adopt clamshell drawdown blade design for easy cleaning, coating speed 1~ 300mm/s stepless speed regulation, Blade Coating accuracy of +/- 0.003mm, support heating temperature to 180 ℃ and Vacuum chuck fixed substrate.

$ 6367.00

Adopt drawdown Bar & Blade double coating method, Spreader accuracy up to +/- 0.001mm, equipped with Vacuum chuck and heating function, Temperature Uniformity +/- 1 ℃, clamshell drawdown blade for easy cleaning.

$ 5237.00

Drawdown blade with bar and two coating methods, coating speed 1-300mm/s stepless speed, thickness accuracy of +/- 0.001mm, clamshell Drawdown blade design for easy cleaning, support Vacuum chuck and heating to 180 ℃.

$ 9110.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Blade Coating method, coating speed 1~ 300mm/s stepless speed regulation, film thickness control accuracy +/- 0.003mm, with heating function and Vacuum chuck system, clamshell drawdown blade design for easy cleaning, support application length and speed free adjustment.

$ 6205.00

Drawdown blade and bar double coating method, coating speed 1~ 300mm/s stepless speed regulation, equipped with Vacuum chuck and heating function, clamshell Drawdown blade head design is easy to clean, Spreader accuracy of +/- 0.003mm.

$ 12660.00

With bar and Drawdown blade two coating methods, coating speed 1-300mm/s stepless speed regulation, Blade Coating thickness 0.1-10 mm, clamshell design for easy cleaning, equipped with Vacuum chuck and heating function.

$ 5399.00

Drawdown blade and bar coating methods, coating speed 1-300mm/s stepless speed, meyer Rod coating accuracy +/- 0.001mm, clamshell Drawdown blade design for easy cleaning, Vacuum chuck for soft substrates.

$ 6851.00

Blade Coating method, coating speed 1~ 300mm/s stepless speed regulation, film thickness control accuracy +/- 0.003mm, with heating and Vacuum chuck function, clamshell drawdown blade design for easy cleaning, suitable for High Accuracy automatic film.

$ 4430.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
The effect of the substrate fixing method on coating uniformity in a vacuum adsorption blade coating tester.
This article discusses the impact of different substrate fixing methods on coating uniformity in a vacuum-assisted knife-over-roll coating tester. It compares four methods—vacuum adsorption, electrostatic adsorption, mechanical clamping, and adhesive fixing—focusing on their mechanical principles and limitations.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Application of Laboratory Scraper Heating Coating Machine in Hot Melt Adhesive Coating
This article introduces the application of a laboratory blade heating coating machine in hot melt adhesive coating. It first explains the coating process and principles, including three stages—heat conduction, fluid shear, and surface wetting—as well as the influence of temperature on adhesive viscosity.
Application of Gravure Printing Proofer in Water-based Ink Proofing and Pinhole Defect Evaluation
This article introduces how the gravure printability tester is used for water-based ink proofing and pinhole defect evaluation. Water-based inks are environmentally friendly but prone to tiny pinhole defects. The instrument enables standardized sample preparation and reduces human interference by controlling parameters such as cell depth and doctor blade angle.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Standard ink film preparation with a blade coater before tack testing of offset printing inks.
This article introduces the method of preparing a standard ink film using a blade coater before testing the tackiness of offset printing inks. It explains the principle of controlling ink film thickness by adjusting the blade gap and details the operational steps from securing the substrate and applying the ink to completing the coating process.
Study on the Dispersion Uniformity of Blade Coating Machines in High-Load Electrode Slurry Coating
This article investigates how to optimize the dispersion uniformity of coatings by adjusting process parameters when using a blade coater to handle high-load electrode slurries.