High-performance Film Coating Machine

High-functionality film Coaters use a roller system to uniformly transfer coating materials onto the substrate surface, which are then cured in a drying tunnel to form functional coatings. They are used for producing special films such as optical films and barrier films, with applications in display screens and packaging.
Selection
When selecting, consider matching the substrate width to the coating width, ensuring the coating thickness corresponds to the required precision, choosing a drying method suitable for the solvent type, ensuring the operating speed meets production demands, and selecting equipment materials with corrosion resistance compatible with the coating characteristics.

Terms

Standards

Instruments

High-performance ceramic sand core liquid junction and silver ion trapping hydrazine structure, equipped with liquid reference system, Dimension Φ 12 × 260mm, suitable for large volume container sample detection.

$ 251.00

Using 1200L/mm high-performance grating and imported photoelectric converter, stray light is as low as 0.03% T, wavelength Precision +/- 0.5nm, wide sample Chamber can expand 10cm sample holder, support automatic wavelength correction and Illuminant switching.

$ 1848.00

Using high-performance MCS-51 single chip microprocessor control, weighing range 0~ 220g, readability accuracy 0.1mg, with RS232C standard output interface and automatic correction function to ensure high weighing results Accuracy.

$ 412.00

Using high-performance MCS-51 single chip microprocessor control, weighing range 0~ 160g, readability accuracy 0.1mg, with RS232C output interface and a variety of functions such as automatic correction, counting, unit conversion.

$ 412.00

Imported high-performance long-life Illuminant, Optical inspection stability is less than 0.002A/20min, equipped with large-screen LCD Chinese display, supports long-term data storage and user self-calibration Linear dispersion, the host adopts anti-corrosion ABS material.

$ 499.00

High-performance ceramic core liquid junction, Temperature range 0-100 ℃, Long life reference structure design, to ensure stable measurement in high temperature samples, suitable for a variety of high temperature environments.

$ 251.00

Size 100x150mm, Film thickness 0.3mm, rounded corners Perforating design for easy fixing and operation, suitable for a variety of industrial coatings performance testing, to ensure the accuracy of film testing and repeability.

$ 83.00

Using 1200L/mm high performance grating and C-T monochromator structure, equipped with imported tungsten lamp and high Sensitivity photoelectric converter, Light spectrum Bandwidth 4nm, Wavelength range 340~ 1000nm, to ensure high resolution, low stray light and stability testing performance.

$ 412.00

Equipped with high-performance linear CCD and sapphire prism, refractive index Measurement range 1.3000~ 1.7000nD, accuracy +/- 0.0002, support transparent to viscous liquid rapid detection.

$ 3688.00

Using high-performance ARM core processor and independent high-speed sampling chip, Measurement range 1~ 48J, with 99 data automatic saving and intelligent judgment function, simple and convenient operation.

$ 2284.00

Adopt clamshell type Blade Coating head design, easy to clean; coating speed 1~ 300mm/s stepless speed regulation, Spreader accuracy up to +/- 0.003mm, to meet the laboratory High Accuracy film needs.

$ 2978.00

The equipment evaluates the performance by recording the number of wipes required for coating damage, the Wipe Test Frequency is 20~ 60cpm, the friction load is 1000 +/- 10g, and the standard test method is supported.

$ 1300.00

K-shaped cogging design, large tooth spacing, suitable for high viscosity Coating, wet film thickness 100 μ m, leveling, wider cogging bottom, suitable for glue and other viscous materials Spreader.

$ 120.00

Using high performance MCS-51 single chip microprocessor control, weighing range 0~ 1000g, readability accuracy 1mg, with automatic correction, integration time adjustable and a variety of weighing functions.

$ 638.00

Spreader width 100mm, wet film thickness 80μm, high-quality wear-resistant corrosion-resistant alloy steel material, support manual or automatic film, can be prepared uniform film coating for performance testing.

$ 143.00

Articles

How to choose a laboratory coater? Which one should you buy: wire bar, scraper, or slot die?
This article introduces three methods for selecting laboratory coating machines: wire bar coating is suitable for low-viscosity coatings, offering low cost and simple operation; blade coating is ideal for medium-to-high viscosity slurries or those containing particles, with a wide range of film thickness control; slot-die coating provides the highest precision and is suitable for high-end applications such as electronic films.
Comparison of Coating Accuracy between Laboratory Blade Coater and Slot Die Coater
This article compares the coating precision of blade coaters and slot-die coaters in the laboratory. Blade coaters are suitable for thick coatings, with simple operation but relatively large uniformity errors; slot-die coaters offer higher precision and better uniformity for thin coatings. The choice of equipment depends on coating thickness and precision requirements.
Process optimization of heating coater in lithium battery electrode preparation
This article introduces process optimization methods for heating coaters in the preparation of lithium battery electrodes.
The Stripe Issue Caused by Tension Fluctuations in Roll-to-Roll Laboratory Coaters and Its Solutions
This paper analyzes the causes of and countermeasures for coating streaks resulting from tension fluctuations in roll-to-roll laboratory coaters.
Analysis of Common Defects in Laboratory Coating Machine Blade Coating and Adjustment Methods for Process Parameters
This article introduces common defects in the blade coating process of laboratory coaters, such as streaks, orange peel, bubbles, uneven thickness, and missed coating. It analyzes the causes of these issues, which are primarily related to material properties, operating parameters, and environmental factors.
Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.