Workshop Thickness Gauge

Workshop thickness gauges use ultrasonic, radiation, or electromagnetic waves to penetrate materials and measure the time difference or intensity changes of reflected or transmitted signals to determine thickness values. They are used for online monitoring of the thickness of metals, plastics, coatings, and other materials to ensure consistent production specifications. They are commonly employed in steel rolling, pipeline manufacturing, and automotive component production processes.
Selection
When selecting a workshop thickness gauge, consider the material type: ultrasonic is commonly used for metals, while non-metals may opt for radiation-based methods. The measurement range should cover the thickness of the objects being tested. Environmental adaptability requires dustproof and moisture-proof designs. Accuracy must meet process tolerances. Output interfaces should be compatible with data recording systems. User-friendliness helps reduce training needs.

Terms

Standards

Instruments

Measurement range 0-10mm, accuracy ≤ 0.02mm, using Dial reading, Graduation 0.01mm, upper probe diaMeter 6mm plane, suitable for workshop site and laboratory thickness measurement.

$ 219.00

Measurement range 0-1mm, Graduation 0.001mm, probe diaMeter 5mm plane design, portable handheld for rapid measurement in the workshop, in line with industry standards.

$ 251.00

Measurement range 0-10mm, accuracy ≤ 0.02mm, Graduation 0.001mm, probe diaMeter Φ 20mm plane, portable handheld design, in line with chemical industry standards.

$ 361.00

Measurement accuracy of 0.007mm, Graduation of 0.001mm, probe diaMeter Φ 5mm, maximum measurement depth 45mm, suitable for on-site rapid thickness detection.

$ 251.00

Measurement range 0~ 10mm, accuracy ≤ 0.02mm, probe center to the maximum measurement depth 130mm, Dial reading, portable handheld design, suitable for on-site rapid detection.

$ 261.00

Provide an additional one-year warranty period, which is applicable to Coating thickness Gauge pRoducts. It needs to be purchased simultaneously when purchasing the equipment and is not sold separately.

$ 122.00

Dedicated to Coating thickness Gauge calibrating, ensure accurate thickness measurement, suitable for F type equipment, improve Reliability.

$ 88.00

Measurement range 0~ 1250μm, suitable for LEEB220 and LEEB222 Coating thickness Gauge, Abrasion Resistance is good, suitable for a variety of nonmagnetic Coating thickness detection.

$ 157.00

Measurement range 10-850mm, error +/- 1-3mm, equipped with 3.5 inch color screen and real-time positioning indication, support TF card storage and automatic thickness locking, easy to operate and adapt to a variety of environments.

$ 1271.00

Measurement range 0~ 12mm, accuracy of 0.01mm, using digital High Accuracy hundred (thousand) sub-Meter head, easy to operate and safe and reliable measurement, in line with GB/T 16311-2009 standard requirements.

$ 779.00

Portable design is easy to operate, volume 44ml, pore size 1.93mm, viscosity measurement range 5~ 60cst, outflow time 35~ 80s, suitable for rapid viscosity detection in the workshop.

$ 138.00

Measurement speed and lower power consumption with DSP chip control; 18 asperity paraMeters such as Ra and Rz can be measured; continuous working time exceeds 20 hours; built-in lithium-ion battery, storing 100 sets of data.

$ 1009.00

Measurement range 0~ 1000 microns, accuracy +/- 3%, built-in V-groove Probe for rough surface and cylindrical workpiece measurement, can be used without calibrating, equipped with Ruby Probe to ensure durability.

$ 622.00

Frequency 5.0MHz, support paint layer detection and emission to echo mode, Measurement range 2~ 160mm, suitable for a variety of workpiece thickness measurement.

$ 525.00

Using 7.5MHz High Frequency Probe, Measurement range 0.7~ 50mm, suitable for thin-walled and small arc surface workpieces, the lower limit of pipe measurement is Φ 25 * 1.2mm, strong adaptability.

$ 251.00

Articles

Ultrasonic Thickness Gauge Selection: Technical Considerations for Probe Configuration and Measurement Modes
This article primarily introduces the technical factors to consider when selecting an ultrasonic thickness gauge. In terms of probe configuration, the frequency affects both resolution and penetration depth, while crystal size determines adaptability to curvature and surface conditions. Dual-element probes offer a smaller dead zone compared to single-element probes, and delay-line probes are suitable for thin-wall and high-temperature applications.
Mechanical thickness gauge for measuring film thickness uniformity.
The mechanical thickness gauge assesses the uniformity of film thickness through contact measurement. During measurement, the probe contacts the sample under standard pressure, converting displacement into a thickness reading.
Selection of Coating Thickness Gauges Using Magnetic and Eddy Current Methods on Different Substrates
This article introduces two main methods for coating thickness gauges: the magnetic method and the eddy current method. When choosing a method, the key is to determine it based on the electromagnetic properties of the substrate.
Application of Coating Thickness Gauges in Electroplating Thickness Detection
Coating thickness gauges are used to measure the thickness of electroplated layers, primarily employing the electromagnetic induction method for measuring non-magnetic coatings on magnetic substrates, or the eddy current method for measuring insulating coatings on non-magnetic metal substrates.
Coulometric thickness gauge measures the sealing quality of anodic oxide films.
This article introduces a method for assessing the sealing quality of anodic oxide films using a coulometric thickness tester. The sealing quality affects the corrosion resistance and wear resistance of the oxide film. Based on electrochemical principles, the coulometric thickness tester evaluates the sealing effectiveness by measuring the electric charge required to dissolve the oxide film, providing objective and repeatable results.
Ultrasonic thickness gauge for detecting thick coatings and composite coatings.
Ultrasonic thickness gauges measure coating thickness using the principle of ultrasonic pulse reflection, calculating the result based on the propagation time of sound waves in the material and the speed of sound. When detecting thick coatings and composite coatings, challenges such as acoustic attenuation of the material, unknown sound speed, and signal recognition at multi-layer interfaces must be addressed.
Eddy current thickness gauge measures metal coatings on non-conductive substrates.
The eddy current thickness gauge utilizes the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil to induce eddy currents in the metal coating, thereby measuring thickness based on changes in coil impedance.
Coulometric Method Coating Thickness Gauge for Non-Destructive Measurement of Precious Metal Coatings
The coulometric coating thickness gauge measures the thickness by calculating the amount of electricity required to dissolve the precious metal coating through the principle of electrolytic dissolution. This method is non-destructive to the overall sample, only forming tiny electrolytic spots.
Comparison of Dual-Principle Instruments: Magnetic Induction vs. Eddy Current for Coating Thickness Measurement
This article compares the principles of two coating thickness gauges. The choice of method depends on the substrate material: magnetic induction is used for magnetic metals, while eddy current is applied for non-magnetic metals.
Application of Electrolytic Thickness Tester in Quality Control of Precision Electroplating Layers
The electrolytic thickness gauge measures coating thickness through the principle of electrochemical dissolution, calculating based on Faraday's law, offering high accuracy and independence from calibration.
Ultrasonic Thickness Gauge Measures the Thickness of Flexible Packaging Materials
This article introduces the principles, technical points, and operational procedures for measuring the thickness of flexible packaging materials using an ultrasonic thickness gauge. It is based on the principle of ultrasonic pulse reflection, which calculates thickness by measuring the propagation time of sound waves through the material.
Eddy current thickness gauge detects coatings on non-ferrous metals.
The eddy current thickness gauge operates on the principle of electromagnetic induction, generating an alternating magnetic field through the probe coil, which induces eddy currents on the surface of non-ferrous metal substrates.
Magnetic thickness gauge measures the thickness of coatings on steel surfaces.
Magnetic thickness gauges are used to measure the thickness of non-magnetic coatings on ferromagnetic substrates such as steel, based on the principles of magnetic induction or changes in magnetic attraction. Prior to use, calibration should be performed according to relevant standards, and attention should be paid to factors such as substrate characteristics, workpiece shape, and surface conditions that may affect the measurements.
The principle of measuring dry film thickness with a coating thickness gauge
Coating thickness gauges measure dry film thickness through non-destructive methods, with commonly used principles including electromagnetic induction, eddy current, and ultrasonic methods.
Standard Operating Procedure for Zero Calibration and Substrate Calibration of Coating Thickness Gauges
This article introduces two key calibration methods for coating thickness gauges: zero-point calibration and substrate calibration. During operation, it is important to ensure that the probe is perpendicular, pressure is applied evenly, and regular calibration and recording are maintained. These steps effectively enhance measurement accuracy and meet industry standard requirements.