Pigment Film Applicator

The pigment Coater applies pigment slurry evenly onto the substrate surface using a mechanical blade to form a standardized coating. It is used in laboratories to simulate industrial production coating processes and to test properties such as pigment hiding power and color fastness. It is suitable for evaluating coating quality on materials such as paper and films.
Selection
When selecting, consider the compatibility of the substrate thickness range with the applicator specifications, as the precision of the blade gap affects coating uniformity. The material's corrosion resistance should suit the characteristics of different slurries. The operating environment requires a flat table surface, and during maintenance, pay attention to cleaning the blade to prevent deformation.

Terms

Standards

Instruments

Using 180 * 480mm size, with wire Rod or Film Applicator scraping ink, is conducive to the film flat and effective, improve film mass.

$ 122.00

Adopting 500 * 700mm Dimensions, used with bar or Film Applicator, is conducive to the smooth and effective film, and improves the convenience of film operation.

$ 227.00

Hardness stainless steel material, Hardness of 50~ 55HRC, film accuracy +/- 2μm, smooth surface to support a variety of Spreader requirements, can be used with Film Applicator to achieve automatic film operation.

$ 162.00

Using a formed pRoduction process, the film Film thickness is as thin as 4.6μm, the accuracy is up to 0.1 micron, and the effective Spreader width is 30cm. It can be used with an automatic Film Applicator and has the advantage of continuous wire.

$ 186.00

Spreader width 100mm, wet film thickness 40μm, wear resistant corrosion resistant alloy steel material, can be manually operated or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Double-sided design can be coated with two pre-order film thicknesses 90 and 150 μm, Spreader width 20mm, suitable for Automatic Film Applicator and Drying Time Recorder, in accordance with ASTM D 823 standard.

$ 1455.00

Adopt single chip microcomputer automatic control, grinding disc diaMeter 220mm, load weight up to 2.92kg, compact structure, easy assembly and disassembly, suitable for pigment physical performance inspection.

$ 1106.00

Formed to achieve 52.6 micron precision film, 304 stainless steel material provides high Abrasion Resistance, 50mm at both ends of the hand part without additional handle, can be directly matched with the experimental Film Applicator.

$ 167.00

Spreader width 100mm, wet film thickness 37.5μm, wear-resistant corrosion-resistant alloy steel material, can be used manually or with automatic Film Applicator to ensure coating conformity and Repeatability.

$ 143.00

Wire-wound structure ensures uniform film, wet film thickness 64.0 microns, application width of 300mm, suitable for a variety of surface preparation materials.

$ 186.00

Manufactured by a formed process, the wet film thickness is 96.0 μm, the application width is 30mm, and the total length is 40mm.

$ 160.00

Effective Spreader width 100mm, wet film thickness up to 600μm, high-quality wear-resistant corrosion-resistant alloy steel material, support manual film or with automatic Film Applicator to ensure good conformity Repeatability coating.

$ 143.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Spreader width 100mm, wet film thickness 50μm, wear resistant corrosion resistant alloy steel material, suitable for manual or automatic Film Applicator, can be prepared uniform film for performance testing.

$ 143.00

Cube Applicator can achieve 70/150μm double-sided Film thickness Spreader, through the hardening process to ensure that the overall uniform hardening, Spreader width 12mm, guide plate design for narrow Glass panel direct use.

$ 604.00

Articles

Laboratory dispersers achieve efficient dispersion of paint pigments.
This article introduces how laboratory dispersers efficiently disperse paint pigments. They break up pigment agglomerates through mechanical actions such as shear force, involving three stages: wetting, dispersing, and stabilizing.
Application of Two-Step Method with Pre-Coating and Fine-Coating in Eliminating Bubble Defects for Dual-Blade Coater
The dual-blade coater employs a two-step method of pre-coating and precision coating to eliminate bubble defects during the coating process. In the pre-coating stage, high shear force is applied to break the bubbles in the slurry, causing them to rupture and rise to the surface. The precision coating stage then precisely controls the coating thickness, removing any remaining bubbles to form a uniform wet film.
Key Points for Controlling Coating Longitudinal Uniformity with Manual Rod Coater Constant Speed Dragging Techniques
This article discusses how to control the longitudinal uniformity of the coating by dragging at a constant speed when using a manual wire rod coater. A constant-speed drag is crucial, as it directly determines the consistency of the wet film thickness.
Derivation and Validation of the Quantitative Relationship between Wire Diameter and Wet Film Thickness in Wire Wound Coating Bars
This paper investigates the relationship between the wire diameter in a wire-wound rod coater and the wet film thickness. Theoretically, under ideal conditions, the wet film thickness is approximately half of the wire diameter.
Actual Coating Thickness Deviation of Stainless Steel Wire Rod Coaters at Different Slurry Solid Contents
This article analyzes the actual coating thickness deviation of stainless steel wire rod coaters under different slurry solid contents. The study finds that the solid content of the slurry affects its viscosity and flowability, leading to deviations in the actual coating thickness from the theoretical value.
Laser particle size analyzer analyzes particle size distribution of paint pigments.
This article introduces the application of laser particle size analyzers in analyzing the particle size distribution of paint pigments. It mentions that the particle size distribution of pigments affects the optical properties, stability, and rheological characteristics of coatings.
Blue-style grinder achieves efficient grinding of ink fineness.
The basket mill is a type of wet grinding equipment used in fine chemical fields such as ink production. It utilizes a high-speed rotating impeller to drive grinding media, generating shear and impact forces on the slurry, thereby dispersing pigment particles and reducing their fineness.
Ink fineness gauge measures the dispersion degree of pigment particles.
The fineness of grind gauge is a method used to evaluate the dispersion level of pigment particles in ink.
Multi-angle colorimeter detects color changes in pearlescent coatings.
Pearlescent coatings contain special flake pigments that produce color effects that vary with the viewing angle, known as "goniochromism." Traditional single-angle measurements struggle to accurately capture this characteristic.
UV-Vis Spectrophotometer Measures Ink Pigment Concentration
This article introduces the method of measuring the concentration of ink pigments using a UV-Vis spectrophotometer. The principle is based on the Lambert-Beer law, which calculates the concentration by measuring the absorbance of the pigment solution at specific wavelengths.
Comparison of Pigment Fineness Dispersion between Flat Grinding Mill and Sand Mill
Application of Colorimeter and Color Matching Box in Pigment Color Inspection
A colorimeter and a light booth are two primary tools in pigment color inspection. The colorimeter measures color through photoelectric principles, while the light booth provides a standardized light source environment for visual evaluation of color effects, metamerism, and other phenomena.
Whiteness meter measures the whiteness of white pigments
This article introduces the standard method for measuring the whiteness of white pigments using a whiteness meter. Whiteness is an important optical indicator for evaluating the quality of white pigments, and a whiteness meter can provide objective measurements.
The effect of a flat grinder on the preparation of color paste's tinting strength
This article primarily explores the impact of process parameters on tinting strength during the preparation of color pastes using a flat grinding machine. Tinting strength is a core performance indicator of color pastes, reflecting the coloring efficiency of pigments within the system.
Sieve Residue Analyzer and Sieve Analysis for Determining Pigment Particle Size Distribution
This article introduces how the sieve residue analyzer measures the particle size distribution of pigments through mechanical sieving.