Blade Film Coating Rod Applicator

The coating rod Coater applies a uniform film of liquid material onto a substrate surface using a metal rod. It utilizes precisely engraved grooves on the rod to control the coating thickness, making it suitable for preparing sample films of coatings and inks in laboratory settings. During operation, the substrate is fixed on a platform, and the coating rod moves at a constant speed to complete the coating process.
Selection
When selecting, consider the substrate size matching the coating width, and choose a coating rod with the corresponding groove depth based on the required coating thickness. Pay attention to the platform's flatness and movement stability, ensuring it can accommodate the viscosity range of the samples. For routine laboratory use, manual models are suitable, while automated speed-controlled models are preferable for batch testing.

Terms

Standards

Instruments

Support bar and Drawdown blade two coating methods, suitable for different viscosity materials. Equipped with heating and Vacuum chuck function, servo motor to ensure stable operation. Drawdown blade film thickness control accuracy is high, uniform film.

$ 6205.00

With bar and Drawdown blade two coating methods, coating speed 1-300mm/s stepless speed regulation, Blade Coating thickness 0.1-10 mm, using clamshell design for easy cleaning, equipped with High Accuracy Film Applicator to ensure Spreader uniformity.

$ 5237.00

Support bar and Drawdown blade double coating method, suitable for high, medium and low viscosity materials; coating speed 1~ 300mm/s stepless adjustable, Blade Coating accuracy +/- 3μm; equipped with innovative clamshell magnetic Drawdown blade and simple bar installation, easy to clean and load; Heating and Vacuum chuck function to improve Spreader mass.

$ 10562.00

Drawdown blade and bar two coating methods, support speed and length adjustment, high film thickness control accuracy, and with Vacuum chuck function, easy to handle soft substrate, easy to clean.

$ 7496.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, clamshell Drawdown blade design is easy to clean, support coating speed 1~ 300mm/s stepless speed regulation, suitable for a variety of materials film sample preparation.

$ 5883.00

The clamshell drawdown blade is designed for easy cleaning, the meyer Rod coating accuracy is +/- 0.001mm, the Blade Coating Film thickness range is 0.1-10 mm, and the servo motor is equipped to realize 1-300mm/s stepless speed regulation to meet the needs of the laboratory High Accuracy film.

$ 8142.00

With bar and Drawdown blade two Spreader mode, using clamshell Drawdown blade head and new bar Installation method, easy to clean. Spreader speed and length can be freely adjusted, film thickness control accuracy is high, suitable for Glass, cardboard and other substrates.

$ 2978.00

Wire-wound structure ensures 0.1 micron High Accuracy, wet film thickness 50.3 μm, stainless steel material is durable and easy to clean, and the wide-Rod Film Applicator achieves uniform coating.

$ 160.00

Drawdown blade and bar coating method, with Vacuum chuck function, high film thickness control accuracy, application length and speed can be adjusted freely, easy to clean, suitable for a variety of substrates.

$ 11692.00

Utilizing a dual coating method with wire rod and doctor blade, the coating speed is adjustable from 1 to 300 mm/s with stepless speed control, ensuring high precision in film thickness control. Equipped with vacuum adsorption and heating functions, the temperature uniformity reaches ±1°C. The flip-top design facilitates easy cleaning.

$ 24279.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating thickness 0.001~ 10mm, clamshell Drawdown blade is easy to clean, Spreader speed 1~ 300mm/s stepless speed regulation, suitable for a variety of materials film.

$ 4914.00

Adopt clamshell type Blade Coating head design, easy to clean; coating speed 1~ 300mm/s stepless speed regulation, Spreader accuracy up to +/- 0.003mm, to meet the laboratory High Accuracy film needs.

$ 2978.00

Bar and drawdown blade double coating method, coating speed 1-300mm/s stepless speed regulation, meyer Rod coating accuracy +/- 0.001mm, clamshell drawdown blade design is easy to clean, Touchscreen control operation is simple.

$ 2494.00

Using Metering Rod & doctor blade dual Spreader method, Spreader accuracy is up to +/- 10μm, Film thickness range is 0-5000μm. Spreader rate and stroke are controlled by vacuum adsorption to fix the substrate, and the touch screen can effectively improve film repRoducibility and conformity.

$ 3462.00

Using meyer Rod coating accuracy +/- 0.001mm and Blade Coating accuracy +/- 0.003mm, clamshell Drawdown blade is easy to clean, coating speed 1~ 300mm/s stepless speed regulation, suitable for a variety of substrate uniform Spreader.

$ 5237.00

Articles

Laboratory rod coater for submicron wet film preparation of photoresist.
This article introduces the process of using a laboratory bar coater to prepare submicron wet films of photoresist.
Application of Perovskite Coater in the Preparation of Intermediate Layers in Tandem Solar Cells
This article introduces the application of perovskite coating machines in the preparation of the intermediate layer of tandem solar cells.
Using a spray coater to achieve the preparation of functionally graded films.
This paper introduces a method for preparing functionally gradient films using a spray coating machine.
Application of Spray Coating Machines in the Encapsulation of Flexible Electronic Devices
This paper introduces the application of spray coating machines in the encapsulation of flexible electronic devices.
Roll-to-Roll Preparation of Perovskite Coaters for Flexible Perovskite Solar Cells
This article introduces the roll-to-roll fabrication method of flexible perovskite solar cells.
Operation Tips for Laboratory-Scale Hot Melt Adhesive Coating Machines
This article introduces the key operational points of a laboratory-scale hot melt adhesive coater. The equipment is primarily used in laboratories to apply hot melt adhesives uniformly onto substrates, supporting the research, development, and testing of adhesives.
Application of Continuous Coating Machine for Lithium Battery Electrode Preparation in Electrode R&D
The laboratory continuous coater is a key piece of equipment in lithium battery electrode research and development, used to simulate mass production coating processes. By precisely controlling parameters such as coating speed, thickness, and tension, it helps researchers optimize slurry formulations and coating procedures.
How to Coat High-Viscosity Slurry – Parameter Setting Tips for Blade Coaters
This article primarily discusses the parameter setting techniques for high-viscosity slurries on blade coaters. High-viscosity slurries exhibit characteristics such as shear thinning, so it is essential to leverage shear effects during coating to facilitate slurry spreading. After coating, the viscosity should recover quickly to prevent sagging.
Common Troubleshooting for Wire Bar Coater: Solving Issues of Streaking and Uneven Thickness
This article mainly introduces solutions to two common faults in the operation of the wire rod coater—coating streaks and uneven coating thickness.
Roll-to-roll coater enables continuous preparation of flexible electronic materials.
Roll-to-roll coating is a continuous production process that involves uniformly applying functional slurry onto a flexible substrate, followed by drying and curing to form a functional film.
What are some cost-effective alternatives to roll-to-roll coaters for the early stages of flexible film R&D when the investment is too high?
The investment in roll-to-roll coating machines is too high. What are some cost-effective alternatives for the early stages of flexible film research and development? Among blade coating, spin coating, and spray coating, which one would you choose?
Coating Process of Slurries with Different Viscosities on Vacuum Adsorption Coating Machines
This article explores the process adaptability of slurries with different viscosities on vacuum adsorption coating machines. The slurries are categorized into low, medium, and high viscosity, and their flow characteristics during the coating process, along with key process control points, are discussed respectively.
The working principle of laboratory wire rod coaters and methods for controlling coating thickness
The laboratory wire rod coater is a precision instrument used to prepare uniform, thickness-controllable wet film coatings on substrate surfaces. Its core components include a coating rod, a flat coating platform, clamps for securing the substrate, and a mechanical system that drives the coating rod to move at a constant speed.