Overview
The WXQM-4A Horizontal Planetary Ball mill is a lightweight laboratory equipment featuring four ball milling tanks installed horizontally on a vertical planetary disk. This design allows the ball milling tank to operate without a fixed flat bottom, which helps to solve the problem of material sinking, and uses gravity to strengthen the mixing of grinding balls and materials, thereby improving grinding effect and efficiency. The machine has a simple structure and convenient operation, and is suitable for experimental research of small batches of samples in the laboratory.
Features
1. Horizontal ball milling tank design is adopted, and there is no fixed flat bottom during operation, which helps to solve the problem of material sinking.
2. The grinding ball moves under the action of revolution, rotation centrifugal force and its own gravity, and the grinding effect and efficiency are higher.
3. Simple structure, convenient operation, suitable for laboratory small batch sample experiments.
4. Using microcomputer chip control, it can set up forward, reverse and pause alternating complex operation procedures to meet the needs of chilling down or intermittent operation.
5. Support dry grinding, wet grinding, optional vacuum filled inert gas grinding or low temperature grinding.
6. The gear transmission is lubricated with butter, resulting in low operating noise.
7. Adopt three-phase motor frequency conversion controller, stepless speed regulation, wide speed range (35-335rpm revolution, 70-670rpm rotation).
8. Equipped with an electronic monitoring device, it can display the speed and set the continuous operation timing (1-3600 minutes) and the forward and reverse commutation cycle (1-999 minutes).
9. Maximum Continuous Operating Time up to 48 hours.
Principle
The ball mill is equipped with four horizontal ball milling tanks symmetrically on a vertical planetary disk. When the equipment is running, the ball mill tank performs planetary motion (that is, it rotates around the spindle while also rotating itself). Since the ball mill tank is installed horizontally and has no fixed plane bottom, the grinding balls in the tank are affected by the centrifugal force generated by the revolution and rotation, as well as their own gravity. This combination of multiple forces intensifies the disordered movement and collision between the grinding ball and the material, thereby improving the grinding effect and efficiency.
Applications
Geology, Minerals, Metallurgy, Electronics, Building Materials, Pottery and porcelain, Chemical Industry, Light Industry, Environmental Protection, Electronic Pottery and porcelain, Structural Pottery and porcelain, Magnetic Materials, Lithium Cobalt Oxide, Lithium Manganese Oxide, Catalyst, Phosphor, Long Afterglow Luminescent Powder, Rare Earth Polishing Powder, Electronic Glass Powder, Fuel Cell, Zinc Oxidation Varistor, Piezoelectric Pottery and porcelain, Nanomaterials, Wafer Pottery and porcelain Capacitors, MLCC, Thermistors (PTC, NTC), ZnO Varistors, Dielectric Pottery and porcelain, aluminum oxide Pottery and porcelain, Zirconia Pottery and porcelain, Phosphor, Zinc oxidation powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite
Steps
1. Prepare materials, grinding balls and corresponding accessories according to grinding requirements (dry grinding, wet grinding, vacuum/inert gas environment, low temperature, etc.).
2. Put the material and grinding ball into the ball mill tank and seal it correctly.
3. Install the ball mill tank symmetrically on the vertical planetary disk of the equipment.
4. Turn on the 220V AC power supply and turn on the device power supply.
5. Set the required operating parameters through the microcomputer controller, including: operating mode (alternating forward and reverse rotation, etc.), revolution/rotation speed (35-335rpm/70-670rpm), continuous operation timing time (1-3600 minutes), forward and reverse commutation operation cycle (1-999 minutes), etc.
6. Start the equipment and start the grinding process.
7. During operation, the speed can be monitored by the controller.
8. When the set time is reached or the ground is completed, the equipment will automatically stop or stop manually.
9. Remove the ball mill tank and take out the ground material.
Notice
• The input voltage of the device is 220V AC, please ensure that the power supply matches.
• Feed particle size should be noted: Soil materials are recommended to be ≤ 10mm, Miscellaneous materials are recommended to be ≤ 3mm.
Equipment supports long-term operation, but the maximum Continuous Operating Time should not exceed 48 hours.
• When setting up the operating program, please choose the forward rotation, reverse rotation, pause and its alternating cycle reasonably according to the material characteristics and ground requirements.
• When vacuuming, filling with inert gas or low temperature grinding, the corresponding accessories need to be selected and strictly follow the operating procedures.
• Regularly check the butter lubrication of the gear transmission part to keep the equipment running with low noise.
• When the equipment is running, do not touch the swirl/spin parts to ensure safe operation.
