Overview
The laboratory electric lifting type high shear Mulser MXR-4D is a device designed for laboratory small-scale experiments. It narrows the particle size of liquid-liquid and solid-liquid materials through mechanical external force, realizes uniform distribution of one phase to another or more phases, and achieves the effect of fine homogenization and dispersion emulsification, thereby forming a stable dispersion system.
Features
1. High efficiency, good product quality: quickly achieve uniform distribution of materials, achieve refinement homogenization, dispersion emulsification effect, product stability, not easy to delamination.
2. High processing accuracy, long life: The rotating stator is made of forging material, CNC numerical control processing, small gap, good shear Fineness, high efficiency; optional chill down double-decked barrel, equipment can run for a long time with low temperature, and can automatically stop according to the process timing.
3. Modular design, easy maintenance: Compact equipment structure, Modular design, electric lifting, beautiful atmosphere, labor-saving, installation-free; can be selected according to the material viscosity matching suitable single-layer/double-decked Mixing Tank.
4. Strong non-standard: various types of non-standard products can be customized, such as explosion-proof type, closed type, manual lifting type, etc.; the material can be customized according to the requirements of SS304/SS316L/Hastelloy/titanium-molybdenum-nickel alloy, etc.; at the same time, different emulsification heads can be customized according to the material viscosity.
Principle
When the equipment is working, the strong motor high-speed swirl/spin causes a vacuum to be formed between the rotor and the stator, and the material is sucked from the upper and bottom of the rotor and the stator. The powerful kinetic energy causes the rotor to generate a higher linear speed, so that the material is sent out after strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing between the rotor and stator gaps, generating strong turbulence under the action of a variety of different directional forces. The material is repeated for a certain period of time under an appropriate amount of emulsifying agent and mature process to achieve depolymerization, dispersion, homogenization, refinement and shearing, and finally produce a stable emulsion.
Applications
Biological, food, coatings, inks, Spinning & weaving aids, cosmetics, lubricants, pesticides
Steps
1. Select and match the appropriate single-layer or double-decked Mixing Tank according to the material viscosity.
2. Place the equipment in place, as it is designed without installation and can be used directly.
3. Adjust the working head to the appropriate height through the electric lifting mechanism.
4. Set the required frequency conversion speed (0-3000rpm) and the timing emulsification time according to the process requirements.
5. Start the equipment, the material will be inhaled and start the emulsification, dispersion, homogenization process.
6. After the process is completed, the equipment can be automatically shut down according to the setting.
Notice
• This equipment is suitable for working conditions with material viscosity ≤ 8000 cps (mPas).
• The standard handling capacity is 20~ 40L, please do not use it in excess.
The input power supply is 220V, please ensure that the power supply matches.
• Work heads and barrels of different materials can be customized according to process requirements to meet special material requirements.
• The equipment can run for a long time, but it is recommended to choose a chill down double-decked cartridge according to the process conditions to control the temperature rise.
