Overview
QGZ-90 automatic metallographic sample cutting machine is a precision cutting machine that integrates manual and automatic. The whole machine adopts electromechanical separation structure, reasonable design, effective protection of electrical safety, and convenient maintenance. The height of the spindle is adjustable, and the X-axis and Y-axis are automatically and precisely controlled, which can realize continuous sheet cutting of the sample. With automatic intelligent feed, the Rotation speed can be automatically adjusted according to the hardness of materials to avoid stalling. It is suitable for sample cutting of various shapes, sizes and materials. The surface of the cut sample is bright, flat and no burns.
Features
1. The whole machine is made of thick plate, which is sturdy and stable
2.7-Inch color high definition Touchscreen, intuitive display, easy operation
3. Hand automatic integration, flexible knife feeding method
4. Y-axis automatic intelligent feed, according to the hardness of materials, automatically adjust Rotation speed to avoid blocking
5. X-axis moving platform, enabling continuous cutting in the Y-axis direction
6. The Z axis can be adjusted manually, suitable for cutting discs of various sizes of abrasive wheels, and can be compensated for when the cutting discs are lost, effectively improving the utilization rate of the cutting discs
7. Explosion-proof transparent observation window, open cover sudden stop protection, safe and reliable, equipped with a strong exhaust device to make observation clearer
8. Adjustable LED lighting to achieve effective lighting of the entire cutting room area
9. Standard bilateral quick fixture and T-groove table, easy to operate, corrosion resistance, easy to replace
10. Three adjustable chilled down waterways to prevent sample burns, independent cleaning of water guns, easy to clean
11. Mobile magnetic filtrate circulating water tank to avoid clogging and high utilization
Principle
Through manual and automatic cutting methods, the platform Y-direction feed is used to realize continuous cutting and pulse cutting mode. With automatic intelligent feed function, the spindle Rotation speed can be automatically adjusted according to the hardness of materials to avoid stalling. The X-axis moving platform cooperates with the Y-axis Travel to achieve precise positioning and continuous cutting of samples.
Applications
Ferrous metals, non-ferrous metals, heat-treated parts, forged parts, semiconductors, crystals, ceramics, rocks
Steps
1. Adjust Z-axis height according to Sample size
2. Select manual or automatic cutting mode
3. Set the feed speed (adjustable from 1 to 240mm/min)
4. Install appropriate size abrasive wheels
5. Use a quick clamp to fix the sample
6. Start the chill down system
7. Set cutting parameters through Touchscreen
8. Start the cutting operation
Notice
• Ensure electrical safety before operation
• Keep the observation window closed during the cutting process
Regularly check whether the water is chilled down
• Clean up the magnetic filtrating system in time
• Pay attention to the loss of the cutting blade and compensate in time
• The equipment automatically stops running when opening the lid
• Keep the work area well-lit
