Overview
QGZ-200 large automatic cutting machine is a metallographic sample cutting machine automatically controlled by PLC, which supports electronic handwheel control. The whole machine is sturdy in structure and reasonable in design. It adopts frequency conversion motor to directly connect the cutting piece. The electromechanical separation structure ensures electrical safety and convenient maintenance. Equipped with Schneider Electric and Mitsubishi software, it realizes automatic precision control in X, Y and Z directions. Intelligent cutting can change the amount of feed according to the hardness of materials. The cutting speed is controlled by frequency conversion. Reliability and control ability. Specially designed for large-scale workpiece large-capacity cutting design, sliding door and hinged door double door structure is convenient for multi-directional loading of workpieces, fully enclosed cutting chamber is equipped with safety lock, explosion-proof observation window, strong exhaust and double LED lighting, mobile magnetic filtrate circulating water tank to ensure that the surface of the sample is bright and flat without burns.
Features
1. All three core components of ABB spindle motor, Schneider Electric and Mitsubishi Software are imported
2. X, Y, Z direction automatic precision control, optional electronic handwheel control
3. Intelligent cutting supports pulse cutting and continuous cutting, and realizes fast cutting according to the hardness of materials
4. Dual LED lighting and automatic fog removal system to improve the brightness and clarity of the workplace
5. The red cursor is positioned to ensure accurate cutting and positioning of the sample
6. Mobile magnetic filtrate circulating water tank to avoid clogging and high utilization
7. Large cutting space, multi-directional feeding design
8. The working area is fully enclosed, and it is forced to close during operation, which is safe and reliable
Principle
This machine adopts PLC automatic control or electronic handwheel control, frequency conversion motor directly connected to the cutting blade to provide power transmission, to achieve efficient cutting. Through Schneider Electric and Mitsubishi software control X, Y, Z direction automatic precise movement, intelligent cutting system according to the hardness of materials automatically change the amount of feed, cutting speed frequency adjustment, to ensure that the cutting process is fast and reliable. Fully enclosed cutting chamber in operation forced closed, equipped with safety lock and exhaust device, mobile magnetic filtrate circulating water tank continuous filtrate chill down to ensure the sample cutting mass.
Applications
Iron and steel metallurgy, automobile shipbuilding, heavy machining, bearing manufacturing
Steps
1. Send the workpiece into the cutting chamber from above, front or left through a sliding or hinged door
2. Use the red cursor to locate the cutting position of the sample
3. Select manual or automatic control mode on the 10-inch Touchscreen to set cutting parameters
4. Start the cutting program, and the machine will cut automatically or through electronic handwheel control
5. After cutting, remove the sample and clean the work area
Notice
• Make sure the workpiece is firmly fixed before cutting to avoid loosening
• The door of the cutting chamber must be tightly closed during operation, and the safety lock is effective
• Regularly check the mobile magnetic filtrate circulating water tank to prevent blockage
• Reasonable setting of feed and cutting speed according to hardness of materials
• Follow the electromechanical separation structure requirements during maintenance to ensure electrical safety
