Overview
ZB-KY20 carton compression testing machine is a large-scale special equipment used for corrugated boxes and similar Encasement containers for compressive strength and stacking strength testing. The machine adopts mechatronics structure and is composed of a force application system and a measurement and control system. The force application system includes AC servo motor, mechanical deceleration system, High Accuracy screw and force pressure plate. The measurement and control system adopts High Accuracy Sensor and mainstream ARM chips, with strong data processing ability. The test process is automatically tracked and recorded, and the data is displayed in real time with Linear dispersion. It supports computer communication. Equipped with a color touch widescreen as a man-machine interface, menu operation, Response quickly, with stable performance, Measurement accuracy, powerful test function, simple and fast operation.
Features
1. Strength test: It can test the maximum pressure resistance of boxes such as cartons.
2. Quantitative test: The preset data can be used to detect whether the box meets the preset compression or deformation requirements.
3. Stacking test: Stacking test can be carried out under different conditions such as 12 hours and 24 hours according to national standards.
4. Precision mechanical design: Precision screw is used to ensure the parallelism of the upper and lower pressure plates and the Stability of high-speed transmission during the test.
5. Servo motor control: using servo motor, accurate positioning, fast Response, compression speed 10mm/min, return speed up to 100mm/min, saving test time, improve efficiency, provide reliable hardware guarantee for stacking and cyclic pressure test.
6. High Accuracy Sensor: High precision pressure sensor and unique sampling algorithm software are used to greatly improve Measurement accuracy.
7. Specification customization: non-standard design and processing can be carried out according to user requirements.
8. Man-machine integration design: using modern mechatronics design, equipped with a large liquid crystal display.
9. Data communication: With a standard serial RS232 interface, it can provide data communication for the host computer comprehensive reporting system.
Principle
The testing machine drives the mechanical deceleration system and the High Accuracy screw drive system through the AC servo motor to drive the force pressure plate to apply pressure to the Encasement sample. The measurement and control system uses the High Accuracy Sensor to collect the force value data in real time, and the ARM chip performs data processing to automatically track the test process, record the results, and display the test data and Linear dispersion in real time on the color touch screen to realize the automation and precise control of the test.
Applications
Corrugated Box Compressive Strength Test, Encasement Container Stacking Strength Test, Transport Encasement Pressure Test
Standards
ISO 12048 "Encasement complete, full transport Encasement, compression and stacking test by press", ISO 2872 Encasement - complete, full transport Encasement - pressure test, ISO 2874 Encasement - complete, full transport Encasement - stacking test by Pressure Tester, GB/T 4857.3 "Encasement transport Encasement, static load stacking test method", GB/T 4857.4 "Encasement transport Encasement pressure test method", QB/T 1048-2004 "Cardboard and carton compression testing machine"
Steps
Connect the power supply (AC220V +/- 10% 50HZ).
2. Perform parameter settings (such as preset force value, deformation, test time, etc.) through the color touchscreen human-machine interface.
3. Place the carton or Encasement to be tested in the center of the platen.
4. Start the test, and the device automatically compresses at the set speed (e.g. 10mm/min).
5. During the test, the system automatically tracks and displays the force value-deformation Linear dispersion and data in real time.
6. Automatic stop after the test reaches the end condition (e.g. maximum pressure, preset deformation, or time).
7. View and record the test results, and transfer the data to the host computer through the RS232 interface.
Notice
The equipment should be installed on a stable and flat foundation to ensure that the parallelism of the platen meets the requirements (< 2 * B mm/1000, B is the longest side of the platen).
* Before testing, please confirm that the sample is placed in the center of the platen to avoid partial load affecting the test accuracy.
* Do not exceed the rated force range of the device (0.1-20 kN) for testing.
When the equipment is running, do not put your hands or foreign objects between the pressure plates.
Regularly check the lubrication of mechanical transmission components, such as lead screws.
Keep equipment clean to avoid dust and debris from entering electrical and mechanical parts.
Non-professionals should not disassemble or modify the internal structure of the equipment.
If any equipment malfunctions, it should be shut down immediately and a professional should be contacted for maintenance.
