Overview
The MUXUAN MXF-3L three-axis dispersion stirring mixer is an efficient, multi-functional and mandatory mixing equipment suitable for high viscosity materials. The kettle is equipped with three different forms of Stirrer. Through the compound movement of low-speed revolution and high-speed rotation, combined with the "mountain" shaped wall scraper, the material can be strongly shearing, mixing and wall scraping cleaning. The equipment has good sealing performance, supports vacuuming, electric heating and chill down functions, and has a good exhaust defoaming effect. The cylinder head can be hydraulically lifted and lowered, and the cylinder block can be moved, which is easy to operate.
Features
1. Using unique sealing design, it can be mixed and stirred in a vacuum environment to completely eliminate bubbles.
2. The kettle body supports electric heating, steam heating, oil-water circulation heating and jacket inner coil cooling down, and the temperature control is flexible.
3. The inner wall is finished by a large vertical lathe to ensure that the movable drawdown blade can completely scrape off the material on the inner wall and bottom of the kettle.
4. Equipped with two sets of high-speed dispersion shafts, it generates strong shearing and dispersion of materials, and the mixing efficiency is several times that of ordinary mixers.
5. The high-speed disperser adopts frequency conversion speed regulation, which can flexibly adjust the Rotation speed according to different processes and material viscosity.
6. Equipment sealing adopts mechanical sealing and trapezoidal soft sealing combination to adapt to vacuum or pressure conditions.
7. It can be equipped with multiple movable jacketed material cylinders for continuous production, and can be customized with a hydraulic extruder to facilitate the discharge of high-viscosity paste materials.
Principle
There are three Stirrers in the equipment kettle. One low-speed Stirrer rotates around the axis of the kettle body, and the other two high-speed stirringdevices rotate around their own axis at high speed at different Rotation speeds, so that the material makes complex movements in the kettle and is subject to strong shearing and mixing. At the same time, the "mountain" shaped wall scraper rotates around the axis of the kettle body, scraping out the raw materials adhered to the wall and bottom and participating in mixing to ensure no dead ends. In a vacuum environment, it can further promote material exhaust and defoaming.
Applications
Adhesive, sealant, mold glue, silicone sealant, organic silica gel, polyurethane sealant, anaerobic glue, sealing glue, ointment, electronic Stock, lithium ion battery slurry, gluing agent, pigment, inks, ointment, paste material, grease, paints, paste cosmetics, additives and other high viscosity preparations. Suitable for multi-component solid-solid, solid-liquid, liquid-liquid phase materials mixing, reaction, dispersion, dissolving, quenching and tempering processes.
Standards
No specific compliance criteria are mentioned in the reference.
Steps
1. Raise the kettle cover through the hydraulic system.
2. Push the movable material cylinder to the working position or perform feeding.
3. Lower the lid and ensure sealing.
4. According to the process requirements, optional start heating/chilling down system and vacuum function.
5. Start the low-speed stirring and high-speed dispersing motor, and adjust the high-speed disperser to the required Rotation speed through the frequency converter to mix.
6. After mixing, stop stirring.
7. For high-viscosity materials, the cylinder can be moved to the matching hydraulic extruder position for extrusion and discharge.
Notice
• This equipment is a high-power industrial equipment, and the operator needs to be trained.
• Before running, check whether each sealing part is in good condition to ensure the sealing property during vacuum or pressure operation.
• Rotation speed and temperature parameters are reasonably set according to material characteristics and process requirements.
• Regularly check and maintain moving parts such as scraper blades and Impeller blades to ensure that they work normally and are not loose.
• When the equipment is running, do not put your hands or tools into the kettle.
• Please pay attention to safety when moving the material cylinder to avoid collisions.
• When heating or chilling down, pay attention to check the temperature control system to prevent overheating or overcooling.
• The laboratory model is only used for small batch experimental trial production.
