Overview
The MUXUAN three-stage emulsification pump MXR-7.5-3 is a pipeline-type high-shear homogeneous Mulser, suitable for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, and uses mechanical external force to narrow the particle size of liquid-liquid and solid-liquid materials to achieve uniform distribution and stable emulsion state. It has the characteristics of low noise, smooth operation, no dead ends, and materials are completely dispersed through shear action. It also has short-distance, low-lift conveying functions.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good
2. Rotation speed up to 3000 rpm, speed adjustment can be realized through energy saving and environmental protection inverter
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chilled down design can run for a long time
6. Various connection methods can be provided according to actual needs, such as flanges, quick connections, etc., special pressure and temperature environment products can be customized, and imported pressure buffering and mechanical sealing water shortage protection system can be selected
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three sets of rotating stators. The rotating stator can be designed as a single-stage two-layer or single-stage six-layer mechanism, and the dual coupling is highly coordinated. The motor drives the intermediate shaft to run at high speed, and the rotating stator forms a vacuum. The material is sucked into the cavity from the inlet. The high linear speed of the rotor causes the material to experience strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing in the gap. It generates strong turbulence under the action of various directional forces and flows out from the outlet. Multiple circulation operations can be carried out.
Applications
Dispersion and emulsification homogenization of materials in biological, food, coatings, inks, Spinning & weaving aids, cosmetics, lubricating oils, pesticides and other industries. Applicable materials include the process of mixing solids and liquids, liquids and liquids to form solutions, colloids, suspensions or emulsions, such as juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals, etc.
Steps
1. Connect the inlet and outlet to ensure that the sealing is leak-free
2. Start the motor and adjust the Rotation speed to the required range through the frequency converter
3. The material is sucked from the inlet and dispersed and emulsified through the stator cavity
4. The processed material flows out from the outlet and can be recycled multiple times as required
5. After the operation, turn off the motor and clean the equipment
Notice
• Make sure the equipment is firmly connected before operation to avoid leakage
• Check the mechanical sealing and chilling down system before use to ensure normal operation
• Rotation speed according to material characteristics to avoid overload
• Regular maintenance of stator and mechanical sealing to reduce abrasion
• When used in special environments, corresponding pressure and temperature protection measures need to be customized
• Pay attention to safety during operation and avoid contact with high-speed running parts
