Overview
The MUXUAN three-stage emulsification pump MXR-11-3 is a pipeline-type high-shear homogeneous Mulser, suitable for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, and uses mechanical external force to narrow the particle size of liquid-liquid and solid-liquid materials. It realizes uniform distribution and refinement of homogeneous and dispersed emulsification effects to form a stable emulsion. The front stage can be configured with a feeding pump, suitable for medium and high viscosity materials. It has low noise, smooth operation, no dead angle, 100% of the material through dispersion shear effect, and short-distance low-lift transportation function.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chilled down design makes the machine can run for a long time.
6. According to the actual needs to provide a variety of connection methods such as flanges, quick connection, etc., can customize special pressure and temperature environment products, can be equipped with imported pressure buffer and mechanical sealing water shortage protection system.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three groups of rotating stators. It can be designed as a single-stage two-layer or single-stage six-layer mechanism, and the rotating stator is dual-coupled and highly coordinated. The motor drives the intermediate shaft to run at high speed to form a vacuum, and the material is sucked from the inlet to turn the stator chamber. The high linear speed of the rotor causes the material to experience strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing in the gap and then fly out. Under the action of various directional forces, strong turbulence is generated, which flows out from the outlet and can be operated for multiple cycles.
Applications
Dispersion and emulsification homogenization of materials for biological, food, coatings, inks, Spinning & weaving aids, cosmetics, lubricating oils, pesticides and other industries. Applicable materials include solutions, colloids, suspensions or emulsions formed by mixing solids and liquids, liquids and liquids, such as juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals, etc.
Steps
1. Check the device connection and power supply to ensure safety.
2. Start the feed pump (if configured) and draw the material from the feed port.
3. Turn on the motor and adjust the inverter to the desired Rotation speed (up to 3000rpm).
4. The material is subjected to high-speed shearing and emulsification in the rotating stator cavity.
5. The processed material flows out from the discharge port and can be recycled to improve the effect.
6. After the operation is completed, turn off the motor and feed pump for cleaning and maintenance.
Notice
• Make sure the equipment is firmly installed and connected correctly before operation.
• Pay attention to the viscosity of the material during use to avoid clogging.
• Regularly check the mechanical sealing and chilling down system to prevent leakage and overheating.
• When used in special environments (such as high voltage, high temperature), custom configuration is required.
• Disconnect the power supply during maintenance to ensure safety.
