Overview
The MUXUAN three-stage emulsification pump (model MXR-15-3) is a pipeline-type high-shear homogeneous Mulser, suitable for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, and uses mechanical external force to narrow the particle size of liquid-liquid and solid-liquid materials. It realizes uniform distribution, refinement and homogenization and dispersion emulsification to form a stable emulsion. The front stage can be configured with a feeding pump, suitable for medium and high viscosity materials. It has low noise, smooth operation, no dead angle, 100% of the material through dispersion shearing, and short-distance low-lift transportation function.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chilled down design makes the machine can run for a long time.
6. Various connection methods can be provided according to actual needs (such as flange, quick connection, etc.), which can be customized for special pressure and temperature environment, and can be equipped with imported pressure buffer and mechanical sealing water shortage protection system.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three sets of rotating stators. The rotating stator can be designed as a single-stage two-layer or single-stage six-layer mechanism, with dual coupling and high coordination. The motor drives the intermediate shaft to run at high speed to form a vacuum, and the material is sucked from the inlet to turn the stator cavity. The high linear speed of the rotor causes the material to experience strong impact, crushing, centrifugal extrusion, liquid layer friction and shearing between the rotating stator gaps, resulting in strong turbulence, which flows out from the outlet and can be operated for multiple cycles.
Applications
Dispersion and emulsification homogenization of materials for biological, food, coatings, inks, Spinning & weaving aids, cosmetics, lubricating oils, pesticides and other industries; applicable materials include solutions, colloids, suspensions or emulsions formed by mixing solids and liquids, liquids and liquids, such as juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals, etc.
Steps
1. Check the connection and sealing of the equipment to ensure no leakage.
2. Start the motor to drive the rotor to run at high speed.
3. The material is sucked into the stator chamber from the inlet and undergoes the process of dispersion, shearing and emulsification in the gap.
4. The processed material flows out of the outlet and can be recycled multiple times as required.
5. After use, turn off the equipment for cleaning and maintenance.
Notice
• Make sure the equipment is firmly connected before operation to avoid leakage.
• Regularly check the mechanical sealing and chilling down system to ensure normal operation.
• Adjust the feeding pump configuration according to the material viscosity to prevent clogging.
• Pay attention to the equipment temperature when running for a long time, and use the jacket to chill down the design.
• Optional protection systems (e.g. water shortage protection) are available to enhance safety.
• Follow customization requirements to ensure suitability for specific environments.
