Overview
MUXUAN three-stage emulsification pump MXR-22-3 is a pipeline-type high-shear homogeneous Mulser, suitable for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, so that the particle size of liquid-liquid and solid-liquid materials is narrowed, uniform distribution is achieved, and the effect of refinement homogenization and dispersion emulsification is achieved to form a stable emulsion. The front stage can be configured with a feeding pump, suitable for medium and high viscosity materials. It has the characteristics of low noise, smooth operation, no dead angle, and the material is completely through the dispersion shear effect. It also has the function of short-distance and low-lift transportation.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chill down design machine can run for a long time.
6. According to the actual needs to provide a variety of connection methods such as flanges, quick connection, etc., can be customized to use special pressure and special temperature environment products, optional import pressure buffer and mechanical sealing water shortage protection system.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three groups of rotating stators. It can be designed as a single-stage two-layer or single-stage six-layer mechanism, and the rotating stator is dual-coupled and highly coordinated. The motor drives the intermediate shaft to run at high speed, and the rotating stator forms a vacuum. The material is sucked into the cavity from the inlet. Powerful kinetic energy causes the rotor to generate a high linear speed. The material is sent out after strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing between the rotating stator gaps. Under the action of various different directional forces, strong turbulence is generated, which flows out from the outlet and can be operated for multiple cycles.
Applications
Dispersion and emulsification of materials in biological, food, coatings, inks, Spinning & weaving auxiliaries, cosmetics, lubricants, pesticides and other industries.
Steps
1. Check the connection and sealing of the equipment to ensure no leakage.
2. Start the motor and adjust the Rotation speed to the required range (up to 3000rpm) through the frequency converter.
3. The material is sucked from the feed port and dispersed through the stator cavity for emulsification.
4. The processed material flows out of the discharge port and can be recycled multiple times as required.
5. After the operation is completed, turn off the motor and perform equipment cleaning and maintenance.
Notice
• Make sure the equipment is firmly installed and connected correctly before operation.
• Regularly check the mechanical sealing and chilling down system to prevent leakage and overheating.
• When handling high-viscosity materials, it is recommended to configure a front-stage feeding pump.
• Avoid long-term overload operation to prolong equipment life.
• Make sure the power is disconnected when cleaning to prevent safety accidents.
