Overview
MUXUAN three-stage emulsification pump MXR-30-3 is a pipeline-type high-shear homogeneous Mulser, suitable for continuous production or cycle processing of fine materials. It drives the rotor to run at high speed through the motor, and uses mechanical external force to narrow the particle size of liquid-liquid and solid-liquid materials. It realizes uniform distribution, refinement homogenization and dispersion emulsification to form a stable emulsion. The equipment has low noise, smooth operation and no dead ends. The material is 100% dispersed through shear action. It has short-distance and low-lift conveying functions. The front stage can be configured with a feeding pump, which is suitable for medium and high viscosity materials.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chill down design machine can run for a long time.
6. According to the actual needs to provide a variety of connection methods such as flanges, quick connection, etc., can be customized to use special pressure and special temperature environment products, optional import pressure buffer and mechanical sealing water shortage protection system.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three groups of rotating stators, which can be designed as a single-stage two-layer or single-stage six-layer mechanism, with dual coupling and high coordination of the rotating stator. The motor drives the intermediate shaft to run at high speed to form a vacuum, and the material is sucked from the inlet to the stator cavity. The high linear speed of the rotor makes the material pass through strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing between the gaps and then fly out. Under the action of various directional forces, strong turbulence is generated, which flows out from the outlet and can be operated for multiple cycles.
Applications
Biological, food, coatings, inks, Spinning & weaving additives, cosmetics, lubricants, pesticides and other industries product materials dispersion, emulsification homogenization; applicable materials include juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals, etc.
Steps
1. Connect the equipment inlet and outlet to ensure sealing.
2. Start the motor to drive the rotor to run at high speed.
3. The material is sucked into the stator cavity from the inlet for dispersion and emulsification.
4. The processed material flows out from the outlet and can be recycled multiple times.
Notice
Make sure the equipment is properly connected before operation to avoid leakage.
• Regularly check the mechanical sealing and chilling down system to prevent overheating.
• Adjust the feed pump configuration according to the material viscosity.
• When using an energy-saving and environmentally friendly inverter to adjust the speed, pay attention to safe operation.
• Long-term operation requires monitoring equipment temperature to avoid overload.
