Overview
The MUXUAN MXR-37-3 three-stage emulsification pump is a pipeline-type high-shear homogeneous Mulser, which is suitable for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, so that the particle size of liquid-liquid and solid-liquid materials is narrowed, and uniform distribution is achieved. It achieves the effect of refining homogenization and dispersing emulsification to form a stable emulsion. The front stage can be configured with a feeding pump, which is suitable for medium and high viscosity materials. It has the functions of low noise, smooth operation, no dead angle, 100% of the materials pass through the dispersion shear effect, and short distance and low head transportation.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional grade stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chill down design machine can run for a long time.
6. Various connection methods can be provided according to actual needs, such as flange quick connection and quick installation, and products with special pressure and special temperature environment can be customized. Imported pressure buffer and mechanical sealing water shortage protection system can be selected.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working cavity is equipped with three groups of rotating stators, which can be designed as a single-stage two-layer or single-stage six-layer mechanism. The rotating stator is dual-coupled and highly coordinated. The motor drives the intermediate shaft to run at high speed, and the rotating stator forms a vacuum. The material is sucked into the cavity from the inlet. Strong kinetic energy generates high linear velocity, so that the material can be sent out after strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing between the rotating stator gaps. Under the action of various directional forces, strong turbulence is generated, which flows out from the outlet and can be operated for multiple cycles.
Applications
Dispersion and emulsification of materials in biological, food, coatings, inks, Spinning & weaving auxiliaries, cosmetics, lubricants, pesticides and other industries.
Steps
1. Start the motor to drive the rotor to run at high speed.
2. Turn the stator to form a vacuum, and the material is sucked into the working chamber from the inlet.
3. The material experiences impact, crushing, centrifugal extrusion, liquid layer friction and shearing in the rotating stator gap.
4. The material is ejected, causing turbulence and then flowing out from the outlet.
5, repeability cycle operation to optimize the effect.
Notice
• Ensure that motors and frequency converters are properly installed and adjusted to control Rotation speed.
• Regularly check mechanical seals to prevent leakage and increase maintenance costs.
• Use a jacket chill down system to ensure that the machine runs stably for a long time.
• Select the appropriate connection method and customization options according to the material characteristics.
• Optional pressure buffer and mechanical sealing water shortage protection system to enhance safety.
