Overview
The MUXUAN three-stage emulsification pump (model MXR-45-3) is a pipeline-type high-shear homogeneous Mulser, which is used for continuous production or cyclic processing of fine materials. The equipment drives the rotor to run at high speed through the motor, so that the particle size of liquid-liquid and solid-liquid materials is narrowed, and uniform distribution is achieved. It achieves the effect of refining and homogenizing and dispersing emulsification to form a stable emulsion. The front stage can be configured with a feeding pump, which is suitable for medium and high viscosity materials. It has the function of low noise, smooth operation, no dead angle, 100% of the materials pass through the dispersion shear effect, and short-distance low-head transportation.
Features
1. Strong self-priming ability, continuous dispersion emulsification effect is good.
2. Rotation speed can reach 3000 rpm, which can be adjusted by energy-saving and environmentally friendly frequency converter.
3. Stainless steel body design and manufacture, optional SIEMENS motor, optional stainless steel motor cover.
4. The rotating stator is made of CNC machining of whole forging material, with high accuracy and high line speed.
5. Double mechanical sealing design, no leakage, reduce maintenance costs; jacket chill down design machine can run for a long time.
6. According to the actual needs to provide a variety of connection methods such as flanges, quick connection, etc., can customize special pressure and temperature environment products, can be equipped with imported pressure buffer and mechanical sealing water shortage protection system.
Principle
The three-stage pipeline type high-shear Mulser adopts a horizontal structure, and the working chamber is equipped with three groups of rotating stators. It can be designed as a single-stage two-layer or single-stage six-layer mechanism, and the rotating stator is dual-coupled and highly coordinated. The motor drives the intermediate shaft to run at high speed, and the rotating stator forms a vacuum. The material is sucked into the cavity from the inlet. Strong kinetic energy generates high linear speed, so that the material can be sent out after strong impact, crushing, centrifugal extrusion, liquid layer friction, and shearing between the rotating stator gaps. Under the action of various directional forces, strong turbulence is generated, which flows out from the outlet and can be operated for multiple cycles.
Applications
Dispersion and emulsification homogenization of materials for biological, food, coatings, inks, Spinning & weaving aids, cosmetics, lubricating oils, pesticides and other industries; applicable materials include solutions, colloids, suspensions or emulsions formed by mixing solids and liquids, liquids and liquids, such as juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals, etc.
Steps
1. Check the device connection and sealing before starting.
2. Turn on the motor to drive the rotor to run at high speed.
3. The material is sucked into the stator chamber from the inlet for dispersion and emulsification.
4. The processed material flows out from the outlet and can be recycled multiple times.
Notice
• Make sure the equipment is firmly installed before operation to avoid leakage.
• Regularly check the mechanical sealing and chilling down system to ensure normal operation.
• Rotation speed and processing parameters are adjusted according to material characteristics.
• When used in a special environment, the corresponding configuration needs to be customized.
