Overview
Bottom mulser is a kind of crushing emulsification homogenization equipment installed at the bottom of the Reaction Kettle, which can solve the bottom deposits that cannot be solved by other equipment. It can crush, emulsification, mixing, homogenizing and dispersing the bottom materials. It can be combined with different Stirrer forms such as dispersion and stirring to achieve a multi-purpose function. The equipment is suitable for viscosity, Temperature range, and customized for vacuum (100mbar), explosion-proof (ATEX), pressure conditions.
Features
1. It can solve the problem of sediment at the bottom of the kettle, and crush, emulsification, mixing, homogenization and dispersion of the material.
2. Can be combined with different Stirrer forms to achieve multi-purpose.
3. Suitable for viscosity, Temperature range.
4. Can be customized for vacuum, explosion-proof, pressure conditions.
5. Suitable for installation at the bottom of open or closed containers, it can be used for mixing, dispersion, emulsification, crushing, homogenization, reaction and other processes, and can be cleaned intermittently.
6. The power supply is 380V, 50/60Hz.
7. The contact material is 304/316L, and special materials can be customized.
8. The sealing forms include PTFE, skeleton sealing, and double-ended mechanical sealing.
Principle
Bottom of the kettle Mulser in the strong centrifugal force to throw the material from the radial into the fixed, the narrow gap between the rotor, while the centrifugal extrusion, impact and other forces, so that the material initially dispersed emulsification. At the outer end of the high-speed swirl/spin rotor generates a linear velocity of at least 15m/s or more, up to 50m/s, and forms a strong mechanical and hydraulic shear, liquid layer friction, impact tearing, so that the material is fully dispersed, emulsification, homogenization, crushing, and ejected through the stator groove at the same time. The material is continuously ejected from the radial at high speed, changing the flow direction under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction generated by the rotor area, the upper and lower two strong turbulence are formed. The material has undergone several cycles to complete the process of dispersion, emulsification, homogenization, crushing and mixing wet materials.
Applications
Dispersion, emulsification and homogenization of materials in biological, food, Coating, inks, Spinning & weaving auxiliaries, cosmetics, lubricating oils, pesticides and other industries. Juices, soups, dairy products, tissue homogenizers, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals and other materials.
Standards
Explosion-proof (ATEX)
Steps
1. Install the equipment at the bottom of an open or closed container.
2. Set according to process requirements (atmospheric pressure, vacuum, pressure resistance).
3. Connect to a 380V, 50/60Hz power supply.
4. Start the equipment, and the material enters the stator and rotor clearance under the action of centrifugal force for preliminary dispersion and emulsification.
5. Under the action of the high-speed swirling/spinning rotor, the material experiences shearing, friction, impact and tearing to achieve full dispersion, emulsification, homogenization and crushing.
6. The material is ejected through the stator groove and forms a turbulent flow in the container, which is processed after several cycles.
7. During the intermittent processing of each batch of materials, perform cleaning work.
Notice
The equipment is suitable for specific working conditions (atmospheric pressure, vacuum, pressure resistance), and it is necessary to ensure that the working conditions match when using it.
The power supply specification is 380V, 50/60Hz, and it needs to be connected correctly.
The material in contact with the material is 304/316L, and custom materials may be required when handling special materials.
- Select the appropriate sealing form (PTFE, skeleton sealing, double-ended mechanical sealing) according to the sealing requirements.
When the equipment is running at high speed, it will generate high line speeds, so it is necessary to pay attention to safety during operation.
- During material handling intervals, cleaning should be carried out in time to maintain equipment performance.
Customized equipment (e.g. for vacuum, explosion-proof, pressure conditions) needs to be specified in advance.
