Overview
The bottom-of-the-kettle Mulser is a pulverized emulsification homogenization device installed at the bottom of the Reaction Kettle, which can solve the problem of bottom-of-the-kettle sediment, crush, emulsification, mixing, homogenizing, dispersing and other treatments of the material. The device can be combined with different Stirrer forms to achieve multi-purpose in one machine, suitable for wide viscosity and Temperature range, and can be customized for vacuum, explosion-proof and pressure working conditions.
Features
1. It can solve the problem of sediment at the bottom of the kettle, and crush, emulsification, mixing, homogenization and dispersion of the bottom material.
2. It can be combined with different Stirrer forms such as dispersion and stirring to achieve multi-purpose in one machine.
3. Equipment suitable for viscosity, Temperature range.
4. Can be customized for vacuum (100mbar), explosion-proof (ATEX), pressure conditions.
5. It is suitable for installation and use at the bottom of open or closed containers. During the intermittent processing of each batch of materials, it can be cleaned.
6. Suitable for atmospheric pressure, vacuum, pressure conditions.
7. Suitable for dispersion, emulsification, homogenization, dissolving and suspension processes.
8. Power supply: 380V, 50/60Hz.
9. Contact material material: 304/316L, special materials need to be customized.
10 sealing form: PTFE, skeleton sealing, double mechanical sealing.
Principle
Under the strong centrifugal force, the mulser at the bottom of the kettle throws the material from the radial into the narrow gap between the stator and the rotor. At the same time, it is subjected to centrifugal extrusion, impact and other forces, so that the material is initially dispersed and emulsified. High linear velocity is generated at the outer end of the high-speed swirl/spin rotor, forming strong mechanical and hydraulic shearing, liquid layer friction, and impact tearing, so that the material is fully dispersed, emulsified, homogenized, and crushed, and is ejected through the stator groove at the same time. The material is continuously ejected from the radial at high speed, changing the flow direction under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction generated by the rotor area, the upper and lower two strong flipping turbul The material has undergone several cycles to complete the process of dispersion, emulsification, homogenization, crushing and mixing wet materials.
Applications
Dispersion, emulsification and homogenization of materials in the biological, food, Coating, inks, Spinning & weaving aids, cosmetics, lubricating oils, pesticides and other industries. Applicable materials include solids and liquids, and the process of mixing liquids and liquids to form solutions, colloids, suspensions or emulsions, such as juices, soups, dairy products, tissue homogenizers, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals and other materials.
Standards
Explosion-proof (ATEX)
Steps
1. Install the equipment at the bottom of an open or closed container.
2. Set the working conditions according to the process requirements (e.g. normal pressure, vacuum, withstand pressure).
3. Connect the power supply (380V, 50/60Hz).
4. Start the equipment for mixing, dispersion, emulsification, crushing, homogenization, reaction and other processes.
5. During the intermittent processing of each batch of materials, perform cleaning work.
Notice
Special materials need to be customized.
- Select the appropriate sealing form (PTFE, skeleton sealing, double-ended mechanical sealing) according to the working conditions.
- Operate to ensure that the equipment is suitable for the viscosity and Temperature range of the material.
When used under vacuum, explosion-proof or pressure conditions, ensure that the equipment is custom-made and meets the corresponding standards.
- Regular cleaning and maintenance to ensure equipment performance.
