Overview
MUXUAN ZKR-10 Vacuum homogenizer Mulser is a equipment suitable for cosmetic experiments and small batch production such as pastes, creams, thick sauces and honey. The equipment has the functions of fast homogenization, good emulsification effect, heating chill down and vacuum degassing. It has high thermal efficiency, stable operation and convenient operation and maintenance. It can also be used in high viscosity material industries such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the interlayer heat conducting medium heating material, heating temperature can be arbitrarily set and automatically controlled, the interlayer can be connected to cold water to chill down, easy to operate, the interlayer is equipped with insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4, can complete the material in a short time of particulate, emulsification, mixing, mixing, dispersion and other processes.
5. The parts in contact with the material are made of stainless steel, and the inner surface is mirror-polished, meeting GMP standards.
Principle
In a homogeneous pot in a vacuum state, new interfaces are continuously generated by the scraper on the stirring frame, and then cut, compressed, and folded by the frame Stirrer and the reverse stirring blade, so that the materials are mixed and flowed to the Homogenizer below the pot body. Homogenizer quickly crushes the material into 200nm~ 2μm particles through the shearing, Impact, turbulence and other functions generated by the high-speed swirl/spin rotor and stator to complete the process of emulsification and dispersion. The bubbles generated during the stirring process are pumped away in time by the vacuum system. After the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
GMP standards, national standards
Steps
1. Add the water phase and oil phase materials to the corresponding pot respectively.
2, through the vacuum system, the material is sucked into the emulsification pot in a vacuum state.
3. Start the heating system and set the required temperature to heat the material.
4. Start homogeneous stirring and/or blading stirring as needed to carry out processes such as dispersion and emulsification.
5, during the process, the vacuum system continues to work to remove bubbles.
6. If you need to chill down, add cold water to the interlayer.
7. After the process is completed, raise the lid through the electric lifting device, and press the pour button or discharge the material through the bottom valve.
Notice
Before running the equipment, ensure that the components are firmly installed and the electrical connection is reliable.
• Operate in strict accordance with the set process parameters (such as temperature, Rotation speed) to avoid overrun.
When materials are inhaled, discharged, and equipment is cleaned, please pay attention to operation safety to prevent burns or mechanical injuries.
• Regularly inspect stainless steel components in contact with materials to maintain their cleanliness and integrity.
Before performing maintenance or cleaning, be sure to cut off the power supply and ensure that the equipment is in a safe condition.
Do not make unnecessary adjustments or touch moving parts while the equipment is running.
