Overview
MUXUAN ZKR-30 Vacuum homogenization Mulser is a equipment suitable for laboratory and small batch production. It has the functions of fast homogenization, good emulsification effect, heating chill down and vacuum degassing. The equipment meets national standards, has high thermal efficiency, stable operation and easy operation and maintenance. It is an ideal production equipment for cosmetics such as ointments, creams, thick sauces and honey, as well as high viscosity materials such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the emulsification pot interlayer heat conducting medium heating, heating temperature can be arbitrarily set and automatically controlled.
3. The material can be chilled down by connecting cold water in the interlayer, the operation is simple, and the interlayer is equipped with a thermal insulation layer.
4. Homogeneous stirring and blade stirring can be used separately or simultaneously.
5, material particulate, emulsification, mixing, mixing, dispersion, etc. can be completed in a short time.
6. The parts in contact with the material are made of stainless steel, and the inner surface is mirror-polished, meeting GMP standards.
Principle
The material continuously generates new interfaces through the scraper on the stirring frame in the homogeneous pot, and then flows down through the shearing, compression and folding of the frame Stirrer and the reverse stirring blade. The material flows to the Homogenizer under the pot body, and is quickly crushed into 200nm~ 2μm particles through the shearing, Impact, turbulence and other processes generated between the high-speed swirl/spin rotor and the stator. In the vacuum state, the bubbles generated during the stirring process are pumped away in time. After the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc., industry: emulsion, emulsion, ointment (ointment), oral syrup, etc., food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc., chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
National standards, GMP standards
Steps
1. Add the aqueous and oil phase materials to the corresponding pots.
2. Add the material to the emulsification pot by vacuum suction or manual means.
3, set the heating temperature, start the heating system to heat the material.
4. Start the mixing and homogenization system to disperse, homogenize and emulsify the material.
5. According to the needs of the process, cold water can be connected to chill down the material.
6. After the homogenization emulsification is completed, discharge the material by electric lifting and dumping or opening the pot bottom valve.
Notice
Before running the equipment, ensure that the components are firmly installed and the electrical connection is reliable.
• During operation, do not extend your hands or Miscellaneous foreign matter into the mixing and homogenizing parts in operation.
• When heating and chilling down, please pay attention to observe the temperature change to avoid overheating or rapid chilling down on the equipment and materials.
• When performing vacuum operation, ensure good sealing.
• Before discharging, please confirm that the discharging valve is connected correctly to prevent material leakage or splashing.
• When cleaning the equipment, please use suitable detergents and tools to avoid damaging the inner surface of the mirror polishing.
• Regularly maintain equipment and check the operation status of electrical components and mechanical components.