Overview
MUXUAN ZKR-100 Vacuum homogenization Mulser is a equipment suitable for laboratory and small batch production. It has the functions of fast homogenization, good emulsification effect, heating chill down and vacuum degassing. The equipment meets national standards, has high thermal efficiency, stable operation and easy operation and maintenance. It is an ideal production equipment for cosmetics such as ointments, creams, thick sauces and honey, as well as high viscosity materials such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the emulsification pot interlayer heat conducting medium heating, heating temperature can be arbitrarily set and automatically controlled.
3. The material can be chilled down by connecting cold water in the interlayer, the operation is simple and convenient, and the interlayer is equipped with a thermal insulation layer.
4. Homogeneous stirring and blade stirring can be used separately or simultaneously.
5, material particulate, emulsification, mixing, mixing, dispersion, etc. can be completed in a short time.
6. The parts in contact with the material are made of stainless steel, and the inner surface is mirror-polished, clean and hygienic, in line with GMP standards.
Principle
The material is continuously generated by the scraper on the stirring frame in the homogeneous pot, and then cut, compressed and folded through the frame Stirrer and the reverse stirring blade, so that the material is mixed and flowed to the Homogenizer under the pot body. Through the shearing, Impact, turbulence and other actions generated between the rotor and the stator of the high-speed swirl/spin, the material is quickly crushed into particles of 200nm~ 2μm. In the vacuum state, the bubbles generated during the stirring process are pumped away in time, and the material can be discharged through the dumping or bottom valve after the homogenization is completed.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc., industry: emulsion, emulsion, ointment (ointment), oral syrup, etc., food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc., chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
National standards, GMP standards
Steps
1. Add the water phase and oil phase materials to the corresponding pot respectively.
2, the material is sucked into the emulsification pot in a vacuum state through the vacuum pipe.
3, set the heating temperature, start the heating system to heat the material.
4. Start homogenizing stirring and/or blading stirring to disperse, homogenize, and emulsify materials.
5. After the process is completed, the material can be chilled down by introducing cold water into the interlayer.
6. After homogenization is completed, raise the lid and discharge the material by pouring the button or opening the pan valve and pressure valve.
Notice
• Make sure you are familiar with all functions and Control modes before operating the equipment.
• Before the material is sucked into the emulsification pot, make sure that the emulsification pot is in a vacuum state.
• When heating and chilling down, please pay attention to control the temperature to avoid overheating or overcooling affecting the material and equipment.
• When the Homogenizer is running at high speed, do not perform operations such as disassembly or cleaning.
• Please pay attention to safety when discharging to prevent the material from splashing out.
• Regularly clean and maintain equipment to maintain hygiene in contact with materials.
When operating and maintaining equipment, follow relevant safety regulations and GMP requirements.
