Overview
MUXUAN ZKR-150 Vacuum homogenization Mulser is a equipment suitable for cosmetic experiments and small batch production such as pastes, creams, thick sauces and honey. The equipment integrates the functions of rapid homogenization, heating chill down, vacuum degassing, etc. It has the advantages of high thermal efficiency, stable operation, convenient operation and maintenance, and is also suitable for high viscosity material industries such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials of the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the interlayer heat conducting medium heating material, heating temperature can be set arbitrarily and automatically controlled; interlayer cold water can chill down the material, easy to operate, external insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4, can complete the particulate, emulsification, mixing, mixing and dispersion of materials in a short time.
5. Material contact parts are made of stainless steel, the inner surface is mirror polished, and the vacuum stirringdevice is clean and hygienic, in line with GMP standards.
Principle
In the vacuum emulsification pot, the material is continuously generated by the scraper on the stirring frame, and cut, compressed and folded by the frame Stirrer and the reverse stirring blade, so that the material is mixed and flows to the Homogenizer below the pot body. Between the rotor and stator of the high-speed swirl/spin, the material is quickly crushed into 200nm~ 2μm particles by shearing, Impact, turbulence, etc., to complete the process of emulsification and dispersion. The bubbles generated during the stirring process are pumped away in time, and after the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc.
Standards
In line with GMP standards and national standards
Steps
1. Add the water phase and oil phase materials to the corresponding pot respectively.
2, through the vacuum suction function of the material into the emulsification pot.
3, set the heating temperature, start the heating system to heat the material.
4. Start homogeneous stirring and/or paddle stirring for emulsification and dispersion as needed.
5, during the processing, the vacuum system continues to work to remove bubbles.
6. After the processing is completed, the material can be discharged by hydraulic lifting and dumping or opening the pot bottom valve.
7, if you need to chill down, you can put cold water into the interlayer.
Notice
• Make sure you are familiar with all functions and control parameters before operating the equipment.
• Material addition should be carried out within the working volume allowed by the equipment, and the working volume of the emulsification pot is 120L.
• Do not exceed the set Temperature range when heating, and pay attention to the operation status of the Automatic Control system.
• Homogenizer Rotation speed can be adjusted in the range of 0~ 2800rpm according to process requirements.
• Equipment lifting adopts hydraulic mode, please pay attention to safety when operating.
When cleaning, please pay attention to the stainless steel parts in contact with the material to maintain their mirror finish and hygiene.
• When discharging, choose the dumping or valve discharge method according to the process, and ensure the safety of the operation area.
