Overview
MUXUAN ZKR-200 Vacuum homogenization Mulser is a equipment suitable for laboratory and small batch production. It integrates functions such as rapid homogenization, emulsification, heating chill down, vacuum degassing, etc. It is stable in operation and easy to operate and maintain. It is an ideal production equipment for cosmetics such as ointments, creams, thick sauces and honey, as well as high viscosity materials such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2. Using electric heating or steam Heating mode to heat the material, the heating temperature can be arbitrarily set and automatically controlled.
3. Cold water can be connected to the interlayer to chill down the material, the operation is simple and convenient, and the interlayer is equipped with a thermal insulation layer.
4. Homogeneous stirring and blade stirring can be used separately or at the same time, and the material particulate, emulsification, mixing, mixing, and dispersion can be completed in a short time.
5. The parts in contact with the material are made of stainless steel, and the inner surface is mirror-polished, clean and hygienic, in line with GMP standards.
Principle
In the emulsification pot in a vacuum state, new interfaces are continuously generated through the scraper on the stirring frame, and cut, compressed and folded through the frame Stirrer and reverse stirring blade, so that the materials are mixed and flowed to the Homogenizer below the pot body. In the Homogenizer, the materials are quickly crushed into 200nm~ 2μm particles through the strong shearing, Impact and turbulence generated between the high-speed swirl/spin rotor and the stator to complete the process of emulsification and dispersion. The vacuum environment can remove the bubbles generated during the stirring process in time. After the homogenization is completed, the material can be directly discharged by hydraulic lifting and dumping or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc.
Standards
In line with GMP standards and national standards
Steps
1. Suction the materials in the water phase pot and the oil phase pot into the emulsification pot by vacuum suction.
2, start the mixing and homogenization function, the material dispersion, homogenization, emulsification and other processing.
3. According to the process requirements, set and start the heating or chilling down function to control the material temperature.
4. Complete the homogeneous emulsification process of materials in a vacuum state.
5. After the homogenization is completed, discharge the material by hydraulic lifting and dumping or opening the pot bottom valve and pressure valve.
Notice
* Please familiarize yourself with the functional components and Control mode before operating the equipment.
* During the material handling process, ensure that the emulsification pot is in the specified vacuum state.
* When heating or chilling down, please operate strictly according to the set temperature to avoid changes in material properties.
When discharging, pay attention to operation safety to prevent material from splashing out.
When cleaning the equipment, please use the appropriate detergent and method to maintain the smoothness of the parts in contact with the material.
Regularly maintain the equipment to ensure stable and reliable operation.
