Overview
MUXUAN ZKR-350 Vacuum homogenization Mulser is a laboratory and small batch production equipment, suitable for the preparation of high viscosity materials such as pastes, creams, thick sauces and honey. The equipment integrates functions such as rapid homogenization, emulsification, heating chill down, vacuum degassing, etc. It has the advantages of high thermal efficiency, stable operation, convenient operation and maintenance, and meets national standards. It is an ideal experimental and production equipment for cosmetics, food, fine chemicals and other industries.
Features
1. The emulsification pot is an automatic lifting type, and the materials of the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, the use of interlayer heat transfer medium heating, temperature arbitrary setting and automatic control; interlayer cold water can chill down the material, easy to operate, peripheral insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4, can complete the particulate, emulsification, mixing, mixing and dispersion of materials in a short time.
5. The material contact part is made of stainless steel (medical optional 316L), the inner surface is mirror polished, and the vacuum stirringdevice is clean and hygienic, in line with GMP standards.
Principle
In the emulsification pot in a vacuum state, new interfaces are continuously generated by the scraper on the stirring frame, and the materials are cut, compressed and folded through the frame Stirrer and the reverse stirring blade, so that the materials are mixed and flow to the Homogenizer below the pot body. Under the action of shear, Impact and turbulence generated between the high-speed swirl/spin rotor and the stator, the materials are quickly crushed into 200nm~ 2μm particles to complete the emulsification, dispersion and other processes. The vacuum environment removes the bubbles generated by stirring in time, and after the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc., industry: emulsion, emulsion, ointment (ointment), oral syrup, etc., food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc., chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
In line with national standards and GMP standards
Steps
1. Suction the materials in the water phase pot and the oil phase pot into the emulsification pot by vacuum suction.
2. Set the heating temperature and start the interlayer heating system to automatically control the heating of the material.
3. Start homogenizing stirring and/or blading stirring as needed to disperse, homogenize, and emulsify materials.
4, during the process, the vacuum system continues to work to remove bubbles.
5. After the process is completed, raise the lid through the hydraulic lifting system, and use the dumping function or open the pot bottom valve and pressurized valve for discharge.
6, if you need to chill down, you can access cold water in the interlayer.
Notice
Equipment operation and maintenance must be carried out in accordance with regulations to ensure stable operation.
The material contact part is made of stainless steel, and attention should be paid to cleaning and maintenance to maintain hygiene.
* When heating and chilling down, pay attention to temperature setting and control.
When using hydraulic lifting and dumping functions, attention should be paid to operation safety.
The equipment is suitable for experimental and small batch production, and should not be used beyond the working volume of 280L.
