Overview
MUXUAN ZKR-650 Vacuum homogenization Mulser is a equipment suitable for the experiment and small batch production of ointments, creams, thick sauces and honey. The equipment has the functions of fast homogenization, good emulsification effect, heating chill down and vacuum degassing. It has high thermal efficiency, stable operation, convenient operation and maintenance, and meets national standards. It is suitable for high viscosity material industries such as cosmetics, medicine, food, fine chemicals, etc.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the emulsification pot interlayer heat conducting medium heating, heating temperature arbitrary setting, automatic control; interlayer access to cold water can be cooled down, simple operation, interlayer with insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4, material particulate, emulsification, mixing, mixing, dispersion, etc. can be completed in a short time.
5. The parts in contact with the material are made of stainless steel, the inner surface is mirror polished, and the vacuum stirringdevice is clean and hygienic, in line with GMP standards.
Principle
The material is continuously generated by the scraper on the stirring frame in the homogeneous pot, and then cut, compressed and folded through the frame Stirrer and the reverse stirring blade, so that the material is mixed and flowed to the Homogenizer below the pot body. Through the shearing, Impact, turbulence and other actions generated between the rotor and the stator of the high-speed swirl/spin, the material is quickly crushed into particles of 200nm~ 2μm. In the vacuum state, the bubbles generated during the stirring process are pumped away in time. After the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
National standards, GMP standards
Steps
1. Add the water phase and oil phase materials to the corresponding pot respectively.
2, the material is sucked into the emulsification pot through the vacuum system.
3, set the heating temperature, start the heating system to heat the material.
4. Start the mixing system (homogenization stirring and/or blade stirring) for emulsification.
5. According to the needs of the process, cold water can be connected to chill down the material.
6. After the homogenization emulsification is completed, pour the pot body through the hydraulic lifting system or open the pot bottom valve for discharge.
Notice
Before running the equipment, check whether the components are in good condition and whether the electrical control is reliable.
• During operation, ensure that the vacuum system works normally and remove bubbles in the material in time.
• Pay attention to temperature control during heating and chilling down to avoid overheating or uneven chilling down of materials.
• The material contact part is made of stainless steel, which should be cleaned in time after use to maintain the mirror polishing state.
• When swirling/spinning at high speed, pay attention to safety and avoid contact with moving parts.
• When discharging, choose the dumping or valve port discharging method according to the process requirements, and pay attention to operation safety.
Equipment maintenance needs to be carried out according to specifications to ensure long-term stable operation.
