Overview
MUXUAN ZKR-1000 Vacuum homogenization Mulser is a equipment suitable for experimentation and small batch production of products such as pastes, creams, thick sauces and honey. It has functions such as rapid homogenization emulsification, heating chill down, vacuum degassing, etc. It has stable operation, convenient operation and maintenance, and meets national standards. It is an ideal production equipment for high viscosity materials industries such as cosmetics, food, and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials of the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, the use of interlayer heat transfer medium heating, temperature arbitrary setting and automatic control; interlayer cold water can chill down the material, easy to operate, peripheral insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4, can complete the particulate, emulsification, mixing, mixing and dispersion of materials in a short time.
5. Material contact parts are made of stainless steel, the inner surface is mirror polished, and the vacuum stirringdevice is clean and hygienic, in line with GMP standards.
Principle
In the vacuum emulsification pot, the material is continuously generated by the scraper on the stirring frame, and is cut, compressed and folded by the frame Stirrer and the reverse stirring blade. After mixing, it flows to the Homogenizer below the pot body. Between the rotor and stator of the high-speed swirl/spin, the material is subjected to shearing, Impact and turbulence, and is quickly crushed into 200nm~ 2μm particles to complete the process of emulsification and dispersion. The vacuum environment can remove the bubbles generated by stirring in time. After homogenization, the material can be discharged by pouring or opening the pot bottom valve and pressure valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc.
Standards
National standards, GMP standards
Steps
1. Suction the materials in the water phase pot and the oil phase pot into the emulsification pot under vacuum through the conveyor pipe.
2. Set the heating temperature and automatically control the heating of the material through the interlayer heat transfer medium.
3, start stirring (can choose homogeneous stirring, blade stirring or both), homogeneous emulsification in a vacuum environment.
4. If you need to chill down, add cold water to the interlayer.
5. After the homogenization is completed, raise the lid and discharge the material through the pour button or open the pan valve and pressure valve.
Notice
Equipment operation and maintenance must be carried out in accordance with regulations to ensure stable operation.
The material contact part is made of stainless steel, and it needs to be cleaned after use to maintain hygiene.
* When heating and chilling down, pay attention to the use of temperature setting and Control system.
* When operating in a vacuum state, ensure good sealing of the system.
When discharging, choose the dumping or valve discharge method according to the process requirements.
