Overview
MUXUAN ZKR-1300 Vacuum homogenization Mulser is a laboratory and small batch production equipment with functions such as fast homogenization, good emulsification effect, heating chill down and vacuum degassing. The equipment is stable in operation and easy to operate and maintain. It is an ideal production equipment for cosmetics such as ointments, creams, thick sauces and honey, as well as high viscosity materials such as food and fine chemicals.
Features
1. The emulsification pot is an automatic lifting type, and the materials in the water pot and oil pot can be directly sucked into the emulsification pot through the pipeline in a vacuum state.
2. Heating mode is used to heat the material, and the heating temperature can be set arbitrarily and automatically controlled.
3. Cold water can be connected to the interlayer to chill down the material, the operation is simple and convenient, and the interlayer is equipped with a thermal insulation layer.
4. Homogeneous stirring and blade stirring can be used separately or at the same time, and the process of material micronization, emulsification, mixing, mixing, and dispersion can be completed in a short time.
5. The parts in contact with the material are made of stainless steel, and the inner surface is mirror-polished, meeting GMP standards.
Principle
In the emulsification pot in a vacuum state, new interfaces are continuously generated through the scraper on the stirring frame, and shearing, compression and folding are carried out by the frame Stirrer and the reverse stirring blade, so that the material is mixed and flows to the Homogenizer below the pot body. Under the action of shearing, Impact and turbulence generated between the rotor and the stator of the high-speed swirl/spin, the material is quickly crushed into 200nm~ 2μm particles to complete the process of emulsification, mixing and dispersion. The vacuum environment can remove the bubbles generated during the stirring process in time. After the homogenization is completed, the material can be discharged by pouring or opening the pot bottom valve and pressure valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc., industry: emulsion, emulsion, ointment (ointment), oral syrup, etc., food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc., chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc
Standards
In line with GMP standards and national standards
Steps
1. Add the water phase and oil phase materials to the corresponding pot respectively.
2, the material is sucked into the emulsification pot in a vacuum state through the vacuum pipe.
3. Set the heating temperature, start heating and stirring (scraper stirring, homogeneous stirring can be used alone or at the same time) for homogeneous emulsification.
4. After the material processing is completed, cold water can be connected to chill down.
5. After homogenization, raise the lid and press the pour button, or open the pan valve and pressure valve for discharge.
Notice
Equipment operation and maintenance should be carried out in accordance with the specifications.
• Ensure vacuum during material handling to remove bubbles.
• Pay attention to temperature control when heating and chilling down.
• Pay attention to operation safety when discharging.
• Keep the parts in contact with the material (stainless steel) clean.
