Overview
MUXUAN ZKR-2000 Vacuum homogenization Mulser is an experimental and small batch production equipment suitable for cosmetics such as ointments, creams, thick sauces and honey, as well as high viscosity materials such as food and fine chemicals. The equipment has functions such as fast homogenization, good emulsification effect, heating chill down, vacuum degassing, etc. The equipment has stable operation and convenient operation and maintenance.
Features
1. The emulsification pot is an automatic lifting type, and the materials of the water pot and oil pot can be directly sucked into the emulsification pot in a vacuum state.
2, through the interlayer heat conducting medium heating material, the temperature can be set arbitrarily and automatically controlled; interlayer cold water can chill down the material, easy to operate, external insulation layer.
3. Homogeneous stirring and blade stirring can be used separately or simultaneously.
4. It can complete the particulate, emulsification, mixing, mixing and dispersion of materials in a short time.
5. The material contact parts are made of stainless steel, and the inner surface is mirror-polished, meeting GMP standards.
Principle
In the vacuum emulsification pot, the material is continuously generated by the scraper on the stirring frame, and is cut, compressed, and folded by the frame Stirrer and the reverse stirring blade. After mixing, it flows to the Homogenizer below the pot body. Between the rotor and stator of the high-speed swirl/spin, the material is quickly crushed into 200nm~ 2μm particles after shearing, Impact, and turbulence, and the process of emulsification and dispersion is completed. The vacuum environment removes the bubbles generated by stirring in time. After homogenization, the material can be discharged by pouring or opening the pot bottom valve.
Applications
Daily chemical and cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen, facial cleanser, nutritional honey, detergent, shampoo, etc. Pharmaceutical industry: emulsion, emulsion, ointment (ointment), oral syrup, etc. Food industry: thick sauce, cheese, oral liquid, baby food, chocolate, boiled saccharide, etc. Chemical industry: emulsion, sauce, saponification products, paints, Resin, Adhesive, detergent, etc.
Standards
In line with GMP standards and national standards
Steps
1. Suction the materials in the water pot and oil pot into the emulsification pot in a vacuum state through the conveyor pipe.
2. Set the heating temperature and automatically heat the material through the interlayer heat transfer medium.
3. Start stirring (scraper stirring, homogeneous stirring can be used alone or at the same time) for homogeneous emulsification.
4. If you need to chill down, add cold water to the interlayer.
5. After homogenization is completed, raise the lid and discharge the material by pouring the button or opening the pan valve and pressure valve.
Notice
• Equipment operation and maintenance should be carried out in accordance with regulations to ensure safety.
• The material contact part is made of stainless steel, which needs to be cleaned after use to maintain hygiene.
• Pay attention to temperature control during heating and chilling down to avoid affecting the properties of the material.
• When operating in a vacuum, ensure that the system is well sealed.
• Pay attention to operation safety when discharging to prevent burns or material splashing.
