Overview
TBJ-X2-DJ2 Automatic Film Applicator is a small experimental Lab Film Applicator with imported accessories and low price, which is favored by multinational R & D institutions, universities and scientific research institutions at home and abroad. By controlling the speed and stable pressure of Spreader, ensure the uniformity and smoothness of Spreader coating, solve the problem of artificial film inconsistency, and improve film reproducibility.
Features
1. Using imported accessories, the price is good and cheap; 2. Support bar, drawdown blade and automatic inking various coating methods; 3. Spreader accuracy is high, Blade Coating accuracy +/- 0.003mm, meyer rod coating accuracy +/- 0.001mm; 4. Wide coating speed range, 5~ 200mm/s, can be customized less than 5mm/s; 5. Large effective coating area, 800 * 600mm, can be customized; 6. Control mode is advanced, using Touchscreen control and stepless speed change; 7. Substrate clamping method is Vacuum chuck to ensure Stability; 8. Optional accessories are rich, such as leakage tank, substrate fixing fixture, etc. 9. Customized functions are diverse, including automatic lame plating device, UV curing device, etc.
Principle
Automatic Film Applicator achieves accurate Spreader by controlling the speed of the Spreader and the pressure applied to the Film Applicator. Vacuum chuck is used to fix the substrate, and the coating speed is adjusted by stepless speed change, combined with bar or Blade Coating to ensure uniform Spreader. The automatic inking system adjusts the amount of material through the outflow and reciprocating linear motion of the air source pressure to ensure film reproducibility.
Applications
Multinational enterprise R & D institutions, domestic and foreign universities, scientific research institutions
Steps
1. Prepare the substrate and place it on the Vacuum chuck baseplate to fix; 2. Select the coating method (bar or drawdown blade) and set the Spreader parameters; 3. Set the coating speed and Travel through Touchscreen control; 4. Start the automatic inking system to adjust the air pressure and discharge port speed; 5. Start the Spreader process; 6. Remove the sample for subsequent processing after completion.
Notice
* Make sure the power supply is 220V 50HZ before use to avoid voltage mismatch; * The connection between the vacuum pump and the gas source should be correct, and the gas source pressure should be 0.6Mpa; * The pressure of the Mixing Tank should not exceed the maximum allowable 8Mpa to prevent overload; * Pay attention to the fixing of the substrate during the Spreader process to avoid displacement affecting the uniformity; * Regularly check the accessories such as safety valves and pressure regulating valves to ensure the safe operation of the equipment; * Optional Accessories such as leakage tanks should be selected according to the application scenario; * Customized functions need to be confirmed in advance to avoid incompatibility.
