Overview
Electric Bond strength tester (model KSG-10, referred to as electric pullout tester) is a new type of automatic testing instrument, which is suitable for the detection of the pulling force of rivets in fixed thermal insulation materials in construction projects, the bonding strength of wall thermal insulation materials, and the bonding strength of exterior facing bricks, carbon fiber materials, various plates, paints and other materials. The instrument adopts mechatronics design, which integrates the control display, High Accuracy S-type Sensor, screw, reaction support and other mechanical transmission parts into one, forming a "door" type structure, which can display the strength value (MPa) and force value (KN) at the same time. It has the characteristics of light weight, labor-saving operation and convenient use.
Features
1. Adopting an integrated structure design, the micro-motor is electrically loaded with one button, eliminating the need for manual testing.
2. The transmission material is made of 42CrMo, which is quenched and tempered to make it more durable and stronger.
3. The shell material is made of high-strength aluminum alloy, which provides higher load, more durability, and a beautiful appearance.
4. Legs and hollow design, easy to hold, better feel, reflect humanization.
5. Using High Accuracy S-type Sensor, Accuracy grade can reach 0.5% F.S. or more.
6. The instrument adopts 3.5-inch Touchscreen and external button design, with clear display and convenient operation.
7. Real-time display of force, strength, displacement, and speed.
8. With force value intensity value time Linear dispersion display, line correction, peak holding function.
9. With the function of fixed load value, the test force value can be set, and it will automatically stop when reached.
10. The settings menu supports data recording, query, and deletion operations.
11. Equipped with data export function and dedicated host computer software, test reports can be generated.
12. Safety protection device design for hardware and software ensures Reliability.
13. The power supply method adopts imported 12V lithium battery, which can be equipped with a large-capacity external power supply to enhance battery life.
Principle
The detector adopts mechatronics design, embedded measurement display circuit, and the whole set of instruments is a whole. Through the mechanical transmission part such as the micro-motor driving the lead screw, the tensile force is applied to the tested material, and the High Accuracy S-type Sensor collects the force value data in real time, and is processed and displayed by the control display to realize automatic loading and accurate measurement.
Applications
Construction engineering fixed insulation material rivet pulling force test, wall insulation material bond strength test, exterior veneer brick bond strength test, carbon fiber material bond strength test, various plate bond strength test, paints and other materials bond strength test
Steps
1. Prepare for work to ensure that the instrument is fully charged or connected to an external power supply.
2. According to the type of material being tested, install the appropriate reaction support or fixture.
3. Turn it on through Touchscreen or button to enter the Operating interface.
4. In the settings menu, set the test parameters (e.g. fixed load value, tensile speed, etc.) as required.
5. Place the instrument "door" type structure correctly at the measured point to ensure that the force is aligned.
6. Start the one-button loading function, and the micro-motor automatically applies pulling force.
7. Observe the force value, intensity value, displacement, speed and Linear dispersion displayed on the screen in real time.
8. When the test reaches the set force value or the material is damaged, the instrument will automatically stop (if the fixed load value function is enabled) or stop manually.
9. Save or query the current trial data.
10. After the test, you can connect to the host computer software through the data export function to generate a test report.
Notice
Please read the manual carefully before use to ensure correct operation.
● Ensure that the Sensor and transmission parts are clean and free of damage.
Select the appropriate stretching speed according to the material under test, which can usually be adjusted within the range of 4 to 14mm/min.
When installing a reaction support or fixture, ensure that it is stable and in full contact with the measured surface to avoid partial loading.
During the test, do not touch the moving parts to avoid pinching.
● Pay attention to the power of the instrument. It is recommended to equip a large-capacity external power supply for long-term use.
● The data storage capacity is 2200, and the data is exported regularly to avoid overflow.
The main body of the instrument is made of lightweight aluminum alloy. Please avoid severe impact or falling.
If you need to perform numerical correction, you can use the instrument's 10-segment polyline correction function.
● Safety protection of hardware and software, but still need to operate in a safe environment.
