Overview
TBJ-X2-DJ3 Automatic Film Applicator is a small experimental Lab Film Applicator with imported accessories and low price, which is favored by multinational R & D institutions, universities and scientific research institutions at home and abroad. The equipment ensures the uniformity and smoothness of Spreader's glue application by controlling speed and stable pressure, aiming to solve the problem of artificial film inconsistency, improve film reproducibility, and facilitate the operator to Spreader accurate wet-film on different substrates.
Features
1. Using imported accessories, the price is good and cheap.
2. Wide coating speed range, support 5~ 200mm/s, and can be customized below 5mm/s.
3. Spreader accuracy is high, meyer rod coating accuracy +/- 0.001mm, Spreader accuracy +/- 3μm.
4. Substrate clamping method is Vacuum chuck to ensure stability.
5. Control mode is Touchscreen control, easy to operate.
6. Heating Temperature range RT +~ 180 ℃, Temperature Uniformity +/- 3 ℃.
7. The feeding system is adjustable, and the amount of material is adjusted by air pressure and speed.
8. Optional accessories are rich and support customized functions such as automatic lame plating, UV curing, etc.
Principle
Automatic Film Applicator achieves uniform Spreader by controlling the speed of the Spreader and the pressure applied to the Film Applicator. Vacuum chuck is used to fix the substrate, bar coating method is combined with automatic inking system, and the coating speed is controlled by stepless speed change, and the gas source pressure outflow principle of Platen Heating and feeding system is used to ensure the conformity and reproducibility of the film.
Applications
Multinational enterprise R & D institutions, domestic and foreign universities, scientific research institutions
Steps
1. Prepare the substrate and place it in the Vacuum chuck area.
2. Set Spreader parameters via Touchscreen, including coating speed, Travel and temperature.
3. Install the bar and select the appropriate model to determine the Spreader thickness.
4. Connect the air source and power supply, and adjust the air pressure and speed of the feeding system.
5. Start the device for Auto Spreader.
6. After completion, remove the substrate and proceed with subsequent processing.
Notice
• Make sure the air source pressure is 0.6Mpa before use, and connect the φ 8 trachea.
• The maximum pressure of the Mixing Tank is 8Mpa to avoid overpressure operation.
• When the thickness of the Spreader substrate is uneven, the silicone pad and weight can be adjusted.
• Temperature range when heating equipment to avoid overheating.
• Check the Vacuum chuck system regularly to ensure that the hole spacing and aperture are normal.
• Customized functions need to be confirmed in advance, such as automatic lame plating or UV curing devices.
