Overview
TBJ-X3-DJ5 Automatic Film Applicator is a small experimental Lab Film Applicator, using imported accessories, at an affordable price, suitable for multinational R & D institutions, universities and scientific research institutions. The device ensures the uniformity and smoothness of Spreader's glue application by controlling speed and stable pressure. It is a custom drawdown Bar & Blade heating Vacuum chuck Lab Film Applicator, equipped with an automatic feeding system, designed to improve film reproducibility.
Features
1. Imported accessories, cheap; 2. Various coating methods: bar + drawdown blade + automatic inking; 3. High Accuracy Spreader: Blade Coating accuracy +/- 0.003mm, meyer rod coating accuracy +/- 0.001mm; 4. Wide Spreader thickness range: drawdown blade 0.001~ 10mm adjustable, bar 1~ 571.5μm; 5. Infinitely variable speed control: coating speed 5~ 200mm/s; 6. Vacuum chuck fixed substrate, effective coating area 470 * 370mm; 7. Heating function: Platen Heating, Temperature range RT +~ 180 ℃, accuracy +/- 3 ℃; 8. Automatic feeding system: air source pressure control, plus Mixing Tank volume 1L, the amount of material can be adjusted; 9. Servo motor drive, speed regulation accuracy 1mm/s; 10. Optional accessories are rich, support customized functions.
Principle
The Automatic Film Applicator ensures the uniformity and smoothness of the Spreader coating by controlling the speed of the Spreader and the pressure applied to the Film Applicator. Vacuum chuck is used to fix the substrate, the Platen Heating system provides temperature control, and the automatic feeding system realizes reciprocating linear motion through the air source pressure. Adjust the air pressure and the discharge port speed to control the discharge volume, thereby improving the reproducibility and conformity of the film.
Applications
Multinational enterprise R & D institutions, domestic and foreign universities, scientific research institutions
Steps
1. Prepare the substrate and fix it on the Vacuum chuck board; 2. Set the Spreader parameters, including speed, thickness and temperature; 3. Start the automatic feeding system to adjust the air pressure and discharge speed; 4. Start the Spreader process, and the equipment will automatically complete the film; 5. After the Spreader is finished, remove the sample for subsequent processing.
Notice
- Make sure that the power supply and air source of the equipment are connected correctly before use; - Spreader parameter settings need to be adjusted according to the characteristics of the substrate and Coating; - Regularly check the Vacuum chuck system and the pressure of the Mixing Tank; - Avoid touching the heating parts during operation to prevent burns; - The air source pressure of the feeding system should not exceed 0.6Mpa; - Optional accessories need to be installed according to the actual application; - Customized functions need to be communicated with the supplier in advance to confirm.
