Overview
TBJ-X3-DJ7 is a customized automatic Film Applicator in China, which integrates the four-in-one function of metering rod & doctor blade heating and vacuum adsorption, and is equipped with an automatic feeding system. The equipment adopts imported accessories and is inexpensive. It is widely used in R & D institutions, universities and scientific research institutions of multinational enterprises. It ensures the uniformity and smoothness of Spreader coating by controlling speed and stable pressure, and improves film reproducibility.
Features
1. Four-in-one function: wire rod, scraper, heating, vacuum adsorption integration.
2. Automatic feeding system: support reciprocating linear motion, and the amount of material can be adjusted.
3. High Accuracy Spreader: Scraper Spreader accuracy +/- 0.003mm, Wire Spreader accuracy +/- 0.001mm.
4. Flexible control: Spreader speed 5~ 200mm/s, stepless variable speed, touch screen control.
5. Vacuum adsorption fixation: Spreader area 400 * 300mm, stable substrate fixation.
6. Heating function: Temperature range RT +~ 180 ℃, uniformity +/- 3 ℃.
7. Durable material: The scraper and feeding drum are made of 304 stainless steel, and the baseplate is aluminum alloy.
Principle
The automatic Film Applicator ensures the uniformity and smoothness of the Spreader coating by controlling the speed of the Spreader and applying a stable pressure. The equipment uses vacuum adsorption to fix the substrate, combined with a wire rod or a scraper for Spreader, and the automatic feeding system adjusts the amount of material through the air source pressure to achieve accurate film, reduce manual operation differences, and improve reproducibility.
Applications
Multinational enterprise R & D institutions, universities, scientific research institutions
Steps
1. Prepare the substrate and place it in the vacuum adsorption area for fixation.
2. Set Spreader parameters including speed, stroke and Film thickness via the touch screen.
3. Start the automatic feeding system, adjust the air pressure and discharge port speed to control the discharge volume.
4. Select the Spreader method (bar or scraper) to start the Spreader process.
5. Monitor Spreader uniformity and remove the sample after completion.
Notice
• Power supply voltage is 220V 50HZ before use to avoid voltage mismatch.
• The air source pressure of the feeding system should be set to 0.6Mpa, and the maximum pressure should not exceed 8Mpa.
• Pay attention to temperature control during the Spreader process to prevent overheating from damaging equipment or materials.
• Regularly check the Vacuumpump and charging drum components to ensure that the safety valve and other functions are normal.
• Follow the equipment manual when operating to avoid improper use resulting in decreased accuracy.
