Overview
TBJ-B4-DJ2 Automatic Film Applicator is a small Lab Film Applicator for China experiments. It adopts imported accessories and is inexpensive. It is widely used in R & D institutions, universities and scientific research institutions of multinational enterprises. The equipment ensures the uniformity and smoothness of Spreader's glue application by controlling speed and stable pressure. The TBJ-X3-DJ3 model is a customized metering rod & doctor blade heating vacuum adsorption Lab Film Applicator, equipped with an automatic feeding system.
Features
1. Using imported accessories, the price is good and cheap
2. Spreader methods are diverse: wire rod + scraper + automatic feeding
3. High Accuracy Spreader: Spreader accuracy +/- 0.003mm, Wire Spreader accuracy +/- 0.001mm
4. Wide range Spreader Film thickness: scraper 0.001~ 10mm adjustable, wire rod 1~ 571.5μm
5. Infinitely variable speed Spreader speed: 5~ 200mm/s
6. Touch screen control, easy to operate
7. Heating function: baseplate heating, Temperature range RT +~ 180 ℃, accuracy +/- 3 ℃
8. Automatic feeding system: air source pressure control, adjustable discharge volume
9. Optional accessories are rich, support customization function
Principle
The automatic Film Applicator ensures the uniformity and smoothness of the Spreader coating by controlling the speed of the Spreader and the stable pressure applied to the film applicator. The equipment adopts the combination of wire rod and scraper Spreader mode, and cooperates with the automatic feeding system to realize the reciprocating linear motion feeding through the principle of air source pressure outflow, which effectively improves the reproducibility of the film and avoids the inconsistency of manual operation.
Applications
Multinational enterprise R & D institutions, domestic and foreign universities, scientific research institutions
Steps
1. Prepare the substrate and fix it with mechanical fixtures
2. Select the Wire Bar or Spreader Method according to your needs
3. Set the Spreader speed (5~ 200mm/s) and Spreader travel (1~ 800mm) through the touch screen
4. Adjust the parameters of the automatic feeding system (air pressure and discharge port speed) to control the discharge volume
5. If heating is required, set the baseplate heating temperature (RT +~ 180 ℃)
6. Start the Device for Auto Spreader
7. After completion, remove the sample for subsequent processing
Notice
• The feeding system needs to be connected to a 0.6Mpa air source, using φ 8 trachea (need to be equipped by yourself)
• The maximum pressure of the feeding drum is 8Mpa, and this limit shall not be exceeded during operation
• Equipment power supply is 220V 50HZ to ensure voltage matching
• Check whether the substrate is fixed firmly before Spreader to avoid displacement
• Regularly maintain the safety valve, pressure regulator and other components of the feeding drum
• Silicone pad and weight can be selected according to the uneven thickness of the substrate
• Customized functions need to be confirmed in advance
