Overview
The TBJ-X5-DJ3 Automatic Film Applicator is a China High Accuracy Spreader device that uses servo motor drive and synchronous belt drive to achieve accurate reciprocating linear feeding motion. The device has a wide range of Spreader thickness (0~ 10mm), high accuracy (+/- 0.003mm), and is equipped with a Vacuum chuck table (600 * 300mm) and heating function (RT +~ 180 ℃), which is suitable for uniform film preparation of a variety of materials.
Features
1. High Accuracy Spreader: Spreader accuracy up to +/- 0.003mm, thickness range 0~ 10mm.
2. Efficient Spreader: coating speed 2~ 300mm/s stepless speed, effective coating area 600 * 300mm.
3. Stable substrate: equipped with 600 * 300mm Vacuum chuck table, aperture φ 1.2mm, hole spacing 20 * 20mm, to ensure that the substrate is flat and fixed.
4. Temperature controllable: Heating Temperature range RT +~ 180 ℃, temperature accuracy +/- 3 ℃.
5. Intelligent feeding: Pneumatic pressure (maximum 8Mpa) reciprocating feeding system is adopted, the amount of material can be adjusted by air pressure and speed, and the Mixing Tank is 304 stainless steel with 1L volume.
6. Flexible configuration: Provide a variety of optional Accessories (such as leakage tank, fixed fixture, etc.) and customizable functions (such as jet system, UV curing device).
7. Reliable drive: The core drive is servo motor, and the shaft drive is synchronous belt mode.
Principle
The Automatic Film Applicator is driven by a servo motor and driven by a synchronous belt to control the drawdown blade for precise lifting and linear motion. When Spreader, the substrate is fixed by a Vacuum chuck table. The pneumatic feeding system extrudes the material from the Mixing Tank under air pressure, and controls the amount of material by adjusting the air pressure and the traverse speed of the discharge port (2~ 150mm/s). The drawdown blade scrapes the surface of the substrate at a set rate (2~ 300mm/s) and thickness, while the heating table can control the temperature of the substrate to form a uniform coating.
Applications
The device is suitable for the field of material research and development and quality control that requires the preparation of uniform and precise coatings. The specific applications include but are not limited to: coatings, inks, Adhesives, electronic materials, Optical inspection films, battery Electrode, medical coatings and other industries. Film sample preparation.
Standards
The data did not mention specific compliance criteria.
Steps
1. Preparation: Connect the host power supply (220V 50Hz) and gas source (0.6Mpa, φ 8 trachea), and install optional Accessories (such as liquid leakage tank, baffle, etc.) according to requirements.
2. Place the substrate: Place the substrate on the Vacuum chuck table (600 * 300mm), turn on the vacuum pump adsorption and fix.
3. Feeding and parameter setting: Load the material into the Mixing Tank (1L), set the feeding air pressure through the pressure regulating valve, and set the Spreader thickness, rate (2~ 300mm/s) and heating temperature (if required) on the control panel.
4. Spreader execution: Start the equipment, the feeding system reciprocates and spits the material according to the set speed (2~ 150mm/s), and the drawdown blade moves to complete the Spreader.
5. Finish and clean up: After the Spreader is completed, turn off the heating and vacuum, use the air discharge valve to release the Mixing Tank pressure, and clean the equipment.
Notice
• Safe operation: The Mixing Tank is equipped with a safety valve, and the pressure must not exceed its maximum pressure of 8Mpa; before operation, ensure that the air source is firmly connected and the electrical grounding is good.
• Parameter settings: Spreader thickness, rate and heating temperature should be set within the equipment calibration range to ensure Spreader accuracy and effect.
• Equipment maintenance: Regularly check the vacuum pump, timing belt and gas system to ensure smooth operation; avoid liquid entering electrical components during cleaning.
• Accessories use: When using optional Accessories (such as Glass plate, silicone pad), make sure that it fits flat with the coating table to ensure the uniformity of Spreader.
• Customized functions: If customized functions such as jet or UV curing are selected, please operate and maintain strictly according to the special procedures provided by the manufacturer.
