Overview
The single-stage emulsification pump MXR-1.5-1 is a pipeline emulsification device with a set of rotating stators that can be configured in multiple layers. The motor generates a strong suction force when swirling/spinning at high speed, sucks the material and passes through multi-stage dispersion, shearing and emulsification, and obtains stable high-quality products through cycle processing. It is suitable for mixing, dispersing, dissolving and emulsification of liquid-liquid or mutually soluble materials.
Features
1, the operation is simple and convenient: its own circulation cylinder, good conveying capacity, solvent self-circulation cleaning is convenient, no need for additional conveyor pump, double-decked chill down barrel design makes the equipment low temperature.
2. High experimental efficiency and stable product quality: the equipment line speed can reach more than 20m/s, which can quickly distribute a phase evenly into Miscellaneous materials, achieve refinement and homogeneity, dispersion and emulsification, and the final product is stable and not easy to delamination.
3. High processing accuracy: The rotating stator is precision machined with forging materials by CNC machining center, with minimal clearance, good shear limit fineness, and high emulsification and dispersion efficiency; double-ended mechanical sealing design, no leakage, reducing maintenance costs.
4. Strong non-standard properties: materials can be customized according to requirements, such as SS304, SS316L, titanium alloy, titanium molybdenum nickel alloy, and other unconventional materials; explosion-proof equipment can be customized, and frequency conversion speed regulation can be optional.
Principle
The single-stage emulsification pump adopts a horizontal structure, and a set of pair-coupled rotating stators are installed in the narrow working chamber. The motor drives the intermediate shaft to run at high speed, so that the rotating stator forms a vacuum, and the material is sucked into the cavity from the inlet of the double-decked Mixing Tank. The powerful kinetic energy imparts high linear speed to the rotor, so that the material experiences strong impact, crush, centrifugal extrusion, liquid layer friction and shearing between the rotation and stator gaps, and then flies out, generating strong turbulence under the action of various different directional forces. The material flows out from the outlet and enters the double-decked Mixing Tank cycle, so that the insoluble solid phase, liquid phase and gas phase media uniformly and finely disperse the emulsification in an instant, forming a stable high-quality product.
Applications
Dispersion and emulsification of materials in biological, food, Coatings, inks, Spinning & weaving auxiliaries, cosmetics, lubricants, pesticides and other industries.
Notice
- Material viscosity should be ≤ 20000 cps.
- Single capacity is 5-20L.
- Suitable for the process of mixing solids and liquids, liquids and liquids to form solutions, colloids, suspensions or emulsions, such as juice, soup, dairy tissue homogenate, cosmetics, surfactants, asphalt, emulsifying agents, oilfield chemicals and more than a thousand other materials.
- Power 1.5KW, Speed range 3000rpm, Input voltage 380/220V.
Processing capacity is 5~ 10L.
- Standard 5L single-layer cartridge, optional 5L, 10L single double-decked cartridge.
