Overview
The single-stage pipeline emulsification pump (model: MXR-2.2-1) is a device for mixing, dispersing, dissolving and emulsification of materials. Its working chamber is equipped with a set of rotating stators that can be configured in multiple layers. The high-speed swirl/spin of the motor generates a strong suction force, sucks the material and passes through multi-stage dispersion, shearing and emulsification, and finally obtains a stable high-quality product, especially suitable for liquid-liquid or mutually soluble materials.
Features
1. Simple and convenient operation: its own circulating barrel, good conveying capacity, convenient solvent self-circulation cleaning, no need to equip additional conveyor pump, double-decked chill down barrel design to effectively control the temperature of the equipment.
2. High experimental efficiency and stable product quality: the equipment line speed can reach more than 20m/s, which can quickly achieve uniform distribution of materials, refinement homogeneity and dispersion emulsification, and the final product is stable and not easy to delamination.
3. High processing accuracy: The rotating stator is precision machined by CNC machining center with forging material, with extremely small gap, good shear limit fineness, and high emulsification and dispersion efficiency; double-ended mechanical sealing design, no leakage, low maintenance cost.
4. Strong non-standard properties: materials can be customized according to requirements, such as SS304, SS316L, titanium alloy, titanium molybdenum nickel alloy, etc.; explosion-proof equipment can be customized, and frequency conversion speed regulation can be optional.
Principle
The single-stage emulsification pump adopts a horizontal structure, and its narrow working chamber is equipped with a set of pair-coupled rotating stators. The motor drives the intermediate shaft to run at high speed, forming a vacuum in the rotating stator area, and sucking the material from the Mixing Tank inlet into the chamber. The high linear speed generated by the rotor causes the material to experience strong impact, crush, centrifugal extrusion, liquid layer friction and shear between the rotating and stator gaps, and then fly out, generating strong turbulence under the action of various different directional forces. After the material flows out of the outlet, it can enter the Mixing Tank cycle, so as to realize the uniform and fine dispersion and emulsification of the insoluble solid, liquid and gas media in an instant.
Applications
Dispersion and emulsification of materials in biological, food, Coatings, inks, Spinning & weaving auxiliaries, cosmetics, lubricants, pesticides and other industries
Steps
1. Prepare materials according to material characteristics (viscosity ≤ 20000 cps) and single Processing capacity (5-20L).
2. Add the material to the circulating cartridge that comes with the device.
3. Start the equipment, the motor drives the rotating stator to swirl/spin at high speed, and the material is sucked into the working chamber for dispersion, shearing and emulsification.
4. After processing, the material flows out from the outlet and can be recycled back to the cylinder for continuous processing until the required quality is achieved.
5. After the treatment is completed, the solvent can be used for self-circulating cleaning of the equipment.
Notice
• Please ensure that the material viscosity meets the equipment requirements (≤ 20000 cps).
• Processing capacity is recommended to be controlled within the range of 5-20L.
• Do not touch high-speed swirling/spinning parts when the device is running.
• Regularly check the mechanical sealing status to ensure no leakage.
• When cleaning equipment, follow safety operating procedures.
• If you need to customize special materials (such as titanium alloy) or explosion-proof models, please communicate with the supplier in advance to confirm.
